Waste copper rectangular fixed-type reverberatory furnace is a special smelting equipment that uses liquefied petroleum gas, heavy oil or natural gas as fuel and scrap copper as raw material to complete melting, oxidation (slagging), reduction and other smelting processes.

The reverberatory furnace is mainly composed of steel structure, refractory material, furnace door and transmission equipment, gas burner, air supply system and electronic control system.

The reverberatory furnace provided by us has advantages of simple structure, good adaptability to raw materials and fuels, long furnace life, convenient operation, easy control, high operation rate, suitable for large, medium and small scale production, and less water consumption in production and so on.

According to customer requirements, the capacity of the reverberatory furnace can be designed such as 40t, 60t, 100t, etc.

The liquid copper which are refined by the reverberatory furnace cast in the crystallization wheel cavity of the casting machine through launder and pouring pot. After water cooling, the liquid copper will rapidly condensed and solidified into the casting rod ingot.

The wheel casting machine is mainly composed of driving mechanism (body), crystallization wheel, compaction wheel, tensioner, pouring pot device, cooling device, drying device, ingot puller, lead bridge, carbon coating device, flow control device, and air-drying device, etc.

The crystallization wheel provided by us uses copper-chromium-zirconium. This crystallization wheel has advantages of high hardness, wear resistance, antiknock, good cracking resistance, high production efficiency, long service life, and long-term continuous production.

Continuous rolling of copper rod ingots manufactured by the casting machine.

The rolling mill provided by us adopts active feeding, the final rolling speed can reach (8.1～9.9) m/s, and the outer diameter of rod is 8mm. It has advantages of convenient operation, easy control, high production efficiency, stable rod diameter, bright copper rods, etc.

PLC programmables use Germany Siemens. Touch screens use Germany Siemens.

DC control systems use Germany Siemens.

Buttons use Schneider, Control Relays use Omron, others use domestic China.

All frequency converters use Siemens (China).

All AC motors use Siemens Bede (China).

The copper continuous casting and rolling production line provided by us can use scrap copper as raw material for copper rod production.

Scrap copper of grade 1 or above grade 2 are used in a certain proportion.

Among them: Scrap copper of grade 1 should be clean and non-alloy copper wires free from tin, containing no fragile burned wires which include bare, uncoated, alloy-free copper wires with no oxidation on the surface and no wool. The diameter of the copper wire is not less than 1.6mm.

Scrap copper of grade 2 should be small diameter non-insulated copper wires, usually containing telephone wires, copper strip with varnish or paper insulation, and thick or thin clean copper bar, also including clean, colorless, uncoated, tin-free, alloy-free copper wires and cables, free of wool and burnt brittle copper wires.

Scrap copper needs to be packed into copper blocks by scrap copper baler before casting. The scrap copper baler is shown below:

The scrap copper baler adopts hydraulically driven, and has characteristics of simple structure, durable, convenient operation, fast packing speed, compact packing block and so on. The scrap copper can be extruded into various shapes such as cubes, cylinders, etc., which can not only reduce transportation and smelting costs, but also improve the speed of furnace operation.

A: All the customers from both home and abroad are warmly welcomed to visit our company and factory.

A: Yes, we do as follows:

-As soon as the customer inform us the machines are put in the right place, we will send both mechanical and electrical engineers for machine start up.

-No-load testing: After machine is installed completely, we make no-load testing first.

-With-load testing: Usually we will produce 3 different wires to make load testing.

-Acceptance report: After the buyer confirms that machine can reach all specification under contract, the acceptance report will be signed for our record that machine will be in guarantee period.

A: For single machine: Usually we need to know inlet wire size, outlet wire size to be produced, productivity, pay off and take up size to choose the right machine.

For new cable plants or new cable production lines, we need to know the datasheet of cables to be produced, the productivity, the standards to be followed, etc. to design all machines needed.

A: Yes, definitely.

We have supplied heat exchangers, copper/aluminum powder filter machines, cooling towers, chillers, air compressors, drawing diess, pointing machines, cold welders, bobbins etc. with our machines.

A: Yes, this is our advantage.

With the data sheet of cable to be produced, the standard your cables should follow, the productivity you expect. Our engineer on production technology and machinery will make design of production machines, test equipment, accessories like bobbins, dies, rewinding lines and materials needed.

A: We have our OA system on tracking the production.

For any of your request we can send photos and videos of your order, also we can use FACETIME to let you know the production.

A: We will make dynamic balance testing, levelness testing, noise testing, etc. during production.

After production is finished, usually we make no-load running of each machine before delivery. Customers are welcomed to attend the inspection.

A: Dusseldorf International Wire and Cable Fair;

Wire South America Fair;

International Wire and Cable Fair in Shanghai;

International Istanbul Wire Fair, etc.

wire Southeast Asia Fair, etc.