页面一

Copper Rod Production Equipment

Full Two-Roller Copper Rod Continuous Casting And Rolling Line

A continuous casting and rolling solution for producing bright and low-oxygen Φ8 mm copper rods from refined copper.

12–15 Productivity · T/H

Φ8 Copper Rod · MM

2000 Crystal Wheel · MM

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01 / OVERVIEW

Engineering Overview

The continuous casting and rolling production line can use scrap copper as raw material and process it through melting, refining, continuous casting and rolling processes to produce bright and low-oxygen copper rods.

The refined copper is continuously cast into copper slabs, followed by shearing, straightening, scraping, roughening and hot continuous rolling to achieve the required copper rod quality.

Engineering Focus
Simple structure, convenient operation, high production efficiency, high yield, low failure rate, low energy consumption and excellent copper rod quality.

Productivity 12–15 t/h

Copper Rod Diameter 8 mm

Crystal Wheel Diameter 2000 mm

Ingot Cross Section 2500 mm²

Rolling Mill 12

02 / PROCESS

Production Process

Scrap Copper

Raw material preparation

Reverberatory Furnace

Melting and refining

Launder

Molten copper protection

Ladle & Casting

Continuous casting

Haul & Roller Shears

Slab transportation and shearing

Straightener

Slab straightening

Burr Shaver

Surface preparation

Rolling Mill

Continuous hot rolling

Cooling & Deoxidizing

Copper rod treatment

After Haul Device

Continuous haul

Coiler

Rod laying and coiling

Finished Copper Rod

Bright low-oxygen copper rod

03 / DATA

Technical Parameters

Parameter	Specification
Productivity	12–15 t/h
Copper Rod Diameter	8 mm
Diameter of Crystal Wheel	2000 mm
Ingot Cross-sectional Area	2500 mm²
Form of Rolling Mill	Full Two-Roller (Horizontal and Vertical)
Rolling Mill	12
Driven Form	Centralized Drive

04 / OUTPUT

Finished Copper Rod

Φ8 mm Bright & Low-Oxygen Copper Rod

By adopting advanced refining technology, the line continuously rolls refined copper into Φ8 mm bright and low-oxygen copper rods.

The finished copper rods can meet the requirements of Chinese GB/T3952 standard and relevant international standards.

GB/T3952 · International Standards

05 / ENGINEERING

Professional Technical Team

Technical Documents

Detailed drawings, technical documents and relevant project information.

Installation & Commissioning

Professional technical team available at the customer's site.

Face-to-Face Guidance

Direct technical guidance during installation, commissioning and production.

Process Training

Two to three years of on-site technical guidance for scrap copper recycling and rod production.

06 / EXPERIENCE

Global Experience

20+

Countries & Regions

Copper rod continuous casting and rolling line business activities have been conducted in more than 20 countries, including the United States, Canada, South Africa, Iran, Vietnam, Thailand, Japan, Turkey, Russia, Ukraine, Indonesia, Pakistan, Brazil and Malaysia.

United States Canada South Africa Iran Vietnam Thailand Japan Turkey Russia Ukraine Indonesia Pakistan Brazil Malaysia

07 / INFORMATION

Project Information

Payment Terms T/T, L/C, D/P, etc.

Delivery Time 180 Days

Place of Origin China

Port of Loading Lianyungang, China

Shipping By Sea

HS Code 8454302200 / 8455213000

Container Load 5 × 40HQ + 19 × 20GP

Warranty Period 12 Months

Looking for a Complete Copper Rod Solution?

Talk to our technical team about your production requirements.

Contact Our Engineers →

页面二

PRODUCT / PRODUCTION LINE IMAGE

Copper Rod Production System

Full Two-Roller Copper Rod Continuous Casting & Rolling Line

A complete continuous casting and rolling solution designed to turn scrap copper into bright, low-oxygen Φ8 mm copper rods with stable production performance.

12–15 t/h Productivity Φ8 mm Copper Rod 12 Months Warranty

View Technical Data Request a Solution

01 / OVERVIEW

Project at a Glance

Put the information customers need most near the top instead of burying it in paragraphs.

Payment TermsT/T, L/C, D/P, etc.

Delivery Time180 Days

Place of OriginChina

Port of LoadingLianyungang, China

ShippingBy Sea

HS Code8454302200 / 8455213000

Container Load5×40HQ + 19×20GP

Warranty12 Months

02 / SOLUTION

How the Line Works

Use a visual process instead of one long technical paragraph. This makes a complex line immediately understandable.

Scrap Copper

Melting & Refining

Launder / Ladle

Casting Machine

Haul & Shearing

Straightening & Burr Shaving

Rolling Mill

Cooling & Deoxidizing

Coiling

03 / ENGINEERING DATA

Technical Parameters

A compact engineering-style specification block gives the page a stronger technical identity.

KEY PERFORMANCE

12–15

t/h productivity

Continuous production of Φ8 mm bright and low-oxygen copper rods.

Productivity12–15 t/h

Copper Rod Diameter8 mm

Diameter of Crystal Wheel2000 mm

Ingot Cross-sectional Area2500 mm²

Form of Rolling Mill12

Rolling ConfigurationFull Two-Roller — Horizontal & Vertical

Driven FormCentralized Drive

04 / OUTPUT

Finished Copper Rod

Let the final product become a visual proof point, not just another paragraph.

Φ8 mm Bright & Low-Oxygen Copper Rod

By adopting advanced refining technology, the line continuously rolls refined low-oxygen copper into Φ8 mm bright and low-oxygen copper rods. The product can meet Chinese GB/T3952 requirements and relevant international standards.

FINISHED COPPER ROD IMAGE

05 / SUPPORT

Engineering Support Beyond Equipment

Turn the technical-team content into a strong service proposition.

Professional Technical Team

✓Detailed drawings, technical documents and related information.

✓On-site installation and commissioning support.

✓Face-to-face technical guidance at the customer site.

✓Two to three years of on-site technical guidance for process mastery.

Why the Process Matters

Scrap copper recycling, casting and rolling requires both a professional production line and a mature production process. Process control is key to achieving low-oxygen copper rods with bright appearance and stable diameter.

Equipment + Process + Technical Support

06 / GLOBAL REACH

Our Markets

20+

countries & markets

Business activities include markets such as the United States, Canada, South Africa, Iran, Vietnam, Thailand, Japan, Turkey, Russia, Ukraine, Indonesia, Pakistan, Brazil and Malaysia.

United StatesCanadaSouth AfricaIran VietnamThailandJapanTurkey RussiaUkraineIndonesiaBrazil

LET'S BUILD TOGETHER

Your choice is the beginning of our cooperation.

Talk to our technical team about your copper rod production requirements.

Contact Technical Team

页面三

Aluminum Alloy Rod Continuous Casting Line

Aluminum Rod Production Line

4+8 2-Roller Type Aluminum (Alloy) Rod Continuous Casting and Rolling Line

Production Capacity	3.0–4 T/H
Rolling Mill	4+8
Crystal Wheel	1600 MM
Ingot Area	2200 MM²
Delivery	150 Days
Origin	China
Shipping	By Sea
Warranty	12 Months

Send Your Inquiry ⟶

01 / PRODUCT OVERVIEW

Aluminum Rod Continuous Casting & Rolling Solution

The production line is mainly used in wires and cables, magnet wires and other aluminum/aluminum alloy rod manufacturing industries.

Typical Applications
Wires and cables, magnet wires and other aluminum/aluminum alloy rod manufacturing industries.

Production Capacity 3.0–4 t/h

Rolling Configuration 4+8

Rolling Type Full Two-Roller

Drive Individual Motor Drive

Control PLC Automatic Control

02 / PRODUCTION PROCESS

Production Process

The production line integrates aluminum melting, refining, continuous casting, heating, rough rolling, finish rolling and rod take-up into a continuous process.

Aluminum Ingot / Molten Aluminum

Raw material preparation

Batching & Refining

Material batching and refining

Slag Removal

Slag removal and stewing

Online Refining

Online refining and filtration

Continuous Casting

Continuous aluminum billet casting

Straightening & Traction

Power straightening and traction

Cutting

Casting billet cutting

Induction Heating

Billet heating and temperature adjustment

Rough Rolling

Four two-roll stands

Finish Rolling

Eight two-roll stands

Cooling & Quenching

Online cooling and quenching

Aluminum / Alloy Rod

Continuous rod take-up

03 / ENGINEERING FEATURES

Integrated Production Technology

The production line combines electromechanical integration, automatic control and coordinated production processes.

Electromechanical Integration

The whole production line fully realizes electromechanical integration.

Production Synchronization

The line combines DC speed regulation and AC frequency conversion speed regulation for strong production synchronization.

PLC Automatic Control

Full production line adopts PLC automatic control for coordinated operation.

Industrial Data Monitoring

Industrial computer collects, stores and monitors production data.

Touchscreen Operation

Color touch screen provides an interface for operation and monitoring.

Fault Protection

The system includes fault alarm and automatic shutdown protection functions.

04 / TECHNICAL DATA

Technical Parameters

Parameter	Specification
Production Capacity	3.0–4 t/h
Aluminum / Alloy Grade	1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, 8030, 5154, 5356
Diameter of Crystal Wheel	1600 mm
Ingot Cross-sectional Area	2200 mm²
Form of Rolling Mill	Full Two-Roller (Horizontal and Vertical)
Rolling Mill Configuration	4+8
Driven Form	Individual Motor Drive

05 / SYSTEM CONFIGURATION

Main Components

The production line consists of continuous casting, rolling, cooling, coiling, electrical control and supporting systems.

Continuous Casting Machine

Power Straightening Machine

Front Tractor

Rolling Shearing Machine

Casting Blank Transition Support Device

Feeder

Roughing Mill

Finishing Mill

Cooling & Quenching Device

Coiler

Take-up Trolley & Basket

Electrical Control System

Rolling Mill Lubrication Integration System

Emulsion Circulation Filtration, Purification & Cooling Device

The production line is mainly composed of continuous casting machine, power straightening machine, front tractor, rolling shearing machine, casting blank transition support device, feeder, roughing mill, finishing mill, cooling and quenching device, coiler, take-up trolley and basket, electrical control system, continuous rolling mill lubrication integration system, continuous rolling mill emulsion circulation filtration purification and cooling device, etc.

06 / COMPONENT DETAILS

Key System Components

Continuous Casting Machine

The continuous casting machine consists of upper and lower pouring pots, aluminum liquid temperature measuring device, flow regulating device, crystallization wheel and rotating device, pressing wheel device, steel tape tensioning device, idler wheel, steel tape air blowing and water wiping device, ingot picking device and oiling device, ingot approach bridge, stainless steel water cooling device, water pressure display, electromagnetic flowmeter flow display and gas system.

All components are installed on an integral box, and the continuous casting machine is an integral casting machine, which is convenient and quick to install and adjust.

The crystallization wheel is cooled by spraying water from all sides. The cooling water is managed in zones, with water control regulating valves, flow meters and pressure displays.

Horizontal casting is adopted to reduce turbulent air suction. The molten aluminum flows smoothly from the bottom pouring pot to the crystallization wheel during casting.

Continuous Rolling Machine

The continuous rolling machine is composed of motor, coupling, feeder, roughing mill, finishing mill, planetary reducer, transmission gearbox, base and other components.

The qualified billet produced by continuous casting is sent to the continuous rolling machine through the feeding device, firstly passes through four two-roll stands for rough rolling, and then enters eight two-roll stands for finish rolling.

The gearbox gears of the finishing mill are made of 20CrMnTi material and ground. The stand bearings use NSK bearings from Japan, while the finishing mill rolls use H13 material.

The rolling mill is equipped with a fume collection system and a hydraulic flip protective cover for emulsion splash prevention and smoke collection.

Rod Take-up System

The rod take-up system is mainly composed of an operating platform, guide tube, arc-shaped raceway, rod swing device and double-basket take-up trolley.

The coiling diameter can be adjusted steplessly according to the speed of the rod swing transmission device.

The rod take-up system can realize free landing centrifugal type and automatic plum blossom type. The coiling diameter is automatically controlled by PLC without manual adjustment.

The system can also provide cooling and quenching treatment by spraying cooling water onto the surface of the aluminum/aluminum alloy rods.

Electrical Control System

The continuous casting machine, front traction and feeder adopt Siemens frequency converters for speed regulation, while the DC motor of the continuous rolling machine adopts DC speed regulation and synchronous control.

The PLC uses Siemens S7-1200 for programming, and the touch screen uses Siemens KTP1200 color touch screen for operation.

The industrial computer performs real-time monitoring and data collection and storage, including hourly output, cumulative output, coiled weight and process parameters.

During linkage operation, the front traction machine, rolling machine and coiler automatically track the speed of the casting machine, while speed fine-tuning is provided for the front tractor and rolling mill.

The process flow of the whole production line is visually displayed with full animation. The system provides abnormal prompts and the continuous rolling mill can automatically alarm and stop when rods are blocked or piled up.

07 / TECHNICAL SUPPORT

Professional Technical Team

Technical Training

Equipment Operation & Maintenance Training

Equipment Use & Maintenance

Professional and comprehensive equipment use and maintenance training for more than one month is provided to improve the ability of customer operators and maintenance personnel.

Mechanical, Electrical & Hydraulic Systems

Training covers mechanical systems, electrical systems and hydraulic systems. Qualified customer engineers are required to attend relevant training.

PLC Support & Maintenance

Automation management personnel are included in training for PLC support and maintenance.

Furnace, Casting & Rolling Operations

Training includes aluminum alloy formula, production process and operating points for furnace operators, casting operators and rolling mill operators.

08 / CONTROL SYSTEM

Electrical & Automation Control

PLC & HMI

Siemens S7-1200 PLC and Siemens KTP1200 color touch screen are used for programming, operation and two-way data exchange.

Data Monitoring

Industrial computer performs real-time monitoring, data collection and storage, including hourly output, cumulative output, coiled weight and process parameters.

Centralized Process Management

The system visually displays the complete production process and centrally monitors operating parameters. The equipment reserves an Ethernet interface for communication with the upper computer. Schneider products are used for buttons, indicator lights, control relays and low-voltage electrical appliances below 65A.

09 / PROJECT INFORMATION

Commercial Information

Payment Terms T/T, L/C, D/P, etc.

Delivery Time 150 Days

Place of Origin China

Port of Loading Shanghai, China

Shipping By Sea

HS Code 8454302200, 8455213000

Warranty Period 12 Months

Looking for an Aluminum Rod Continuous Casting & Rolling Line?

Contact our technical team to discuss your production requirements.

Send Your Inquiry →

页面四

PAGE 04

页面四内容待补充

原始五页文件中未检测到独立的“页面四”产品内容。本占位模块不虚构产品信息，收到页面四原始内容后可直接替换。

页面五

▶

4+8 2-Roller Type Aluminum (Alloy) Rod Continuous Casting and Rolling Line (3.0-4TH)

⌄

PRODUCT

4+8 2-Roller Type Aluminum (Alloy) Rod Continuous Casting and Rolling Line (3.0-4TH)

Payment Terms: T/T, L/C, D/P, etc.
Delivery Time: 150 Days
Place Of Origin: China
Port Of Loading: Shanghai, China
Shipping: By Sea
HS Code: 8454302200, 8455213000
Warranty Period: 12 Months

Send Your Inquiry ⟶

PRODUCT INFORMATION

Introduction

The aluminum/aluminum alloy rod continuous casting and rolling line adopts the continuous casting and rolling process to produce 1-series, 3-series, 5-series (with magnesium content not exceeding 1%) and 8-series (8030, 8176) aluminum/aluminum alloy rods. It is mainly used in wires and cables, magnet wires and other aluminum/aluminum alloy rod manufacturing industries.

The production line fully realizes electromechanical integration. The whole production line adopts the combination of DC speed regulation and AC frequency conversion speed regulation, which has strong production synchronization, high efficiency and low energy consumption. Full production line adopts PLC automatic control, industrial computer to collect and store data and monitor, color touch screen display and operation, with fault alarm and automatic shutdown protection functions.

PROCESS

Production Process

01Aluminum ingot/ molten aluminum

02batching

03refining

04slag removal

05stewing

06online refining

07filtration

08continuous casting

09power straightening

10traction

11cut

12casting blank transition support device

13induction heating device ( the heating furnace includes a closed cooling device, which is optional)

14rough rolling

15finish rolling

16aluminum/ aluminum alloy rod.

Aluminum ingot/ molten aluminum → batching → refining → slag removal → stewing → online refining → filtration → continuous casting → power straightening → traction → cut → casting blank transition support device → induction heating device ( the heating furnace includes a closed cooling device, which is optional) → rough rolling → finish rolling → aluminum/ aluminum alloy rod.

The horizontal continuous casting machine ensures the smooth casting of molten aluminum and greatly reduces the production of slag. The induction heater effectively guarantees the process temperature requirement for the cast billet to be rolled, and has the function of heating and adjusting the billet.

The continuous rolling mill has the function of active feeding and rod stacking parking. The continuous quenching device has the function of online quenching. The outlet of the take-up conduit is equipped with a water blowing device to remove the surface moisture of aluminum/aluminum alloy rods. At the same time, an active traction device is installed to ensure the smooth export of aluminum/aluminum alloy rods.

The arc guide tube adopts the roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The way of rod winding is the centrifugal shaking head type. On the one hand, the aluminum/aluminum alloy rods can be pre-deformed before entering the take-up frame. On the other hand, if the rods are broken during the rolling process, the rod tails can be automatically placed in the wire take-up frame. When changing bobbins, the rods are not disturbed, so as to ensure that the continuous double-bobbin coiler device is used for winding up.

ENGINEERING DATA

Technical Parameters

Production capacity (t/h)

3.0–4

t/h

Production capacity (t/h)

3.0-4

Grade

1370、1050、1060、1070、1100、3003、3102、4043、6101、6201、8176、8030、5154、5356

Diameter of crystal wheel (mm)

1600

Ingot cross-sectional area （mm2）

2200

Form of rolling mill

Full two-roller (Horizontal and vertical) · 4+8

Driven form

individual motor drive

SERVICE

Professional Technical Team

Honor Metal not only provides customers with excellent equipment, but more importantly, we can provide customers with professional and comprehensive equipment use and maintenance training for more than one month, so as to improve the ability of customers’ operators and maintenance personnel to master the equipment.

For the operators and maintenance personnel of the mechanical system, electrical system and hydraulic system, the customer needs to send qualified engineers to attend the meeting, including all casting personnel, maintenance personnel, electrical equipment maintenance personnel, and automation management personnel for PLC support and maintenance.

For furnace operators, casting operators and rolling mill operators, the training content includes aluminum alloy formula, production process, operating points, etc., to ensure that on-site operators can master the equipment operation methods proficiently and produce qualified aluminum (alloy) rods.

EQUIPMENT STRUCTURE

Main Componets

This production line is mainly composed of continuous casting machine, power straightening machine, front tractor, rolling shearing machine, casting blank transition support device, feeder, roughing mill, finishing mill, cooling and quenching device, coiler, take up trolley and basket, electrical control system, continuous rolling mill lubrication integration system, continuous rolling mill emulsion circulation filtration purification and cooling device, etc.

MAIN COMPONENT 01

Continuous casting machine

(1) CONTINUOUS CASTING MACHINE

4+8 2-Roller Type Aluminum (Alloy) Rod Continuous Casting and Rolling Line

Production Capacity	3.0–4 T/H
Rolling Mill	4+8
Crystal Wheel	1600 MM
Ingot Area	2200 MM²
Delivery	150 Days
Origin	China
Shipping	By Sea
Warranty	12 Months

Send Your Inquiry ⟶