Honor Metal Metal Processing Project Update: 2 Roller Copper Rod CCR Successfully Shipped, Copper Furnace Equipment in Transit
Last week, Honor Metal successfully completed the loading and shipment of a 2 -roller copper rod CCR production linefor an overseas customer, marking a key milestone in this international metal processing project. Previously, Honor Metal had already delivered a batch of copper Melting And Holding Furnace equipment to the same customer, which is currently in transit. With the CCR system now shipped, the overall project is progressing steadily according to plan, demonstrating Honor Metal’s strong capabilities in metal processing equipment manufacturing and turnkey project delivery.
As a professional provider of copper processing and Metal Processing solutions, Honor Metal continues to support global customers with complete production systems covering melting, holding, continuous casting, rolling, cooling, coiling, and baling.
2-Roller Copper Rod CCR Solution for Metal Processing Applications
The shipped 2-roller copper rod CCR production lineadopts mature continuous casting and rolling technology, dedicated to the production of Φ8 mm copper rods. The system supports first-grade electrolytic copper and high-grade scrap copper as raw materials, balancing resource recycling efficiency with high-quality finished products. It is widely applied in copper processing plants, Metal Processing projects, and wire and cable manufacturing industries.
This solution is designed for continuous, large-scale copper rod production, providing stable and efficient core equipment for modern Metal Processing enterprises.
Stable and Proven Continuous Casting and Rolling Process
The complete 2-roller copper rod CCR production line integrates multiple key metal processing stages into a continuous and reliable process flow:
First-grade electrolytic copper or first-grade scrap copper → shaft furnace → holding furnace, launder → pouring pot → five-wheel continuous casting machine → front traction device → rolling shear machine → straightening and chamfering machine → feeding device → two-roller continuous rolling machine → copper rod reduction and cooling system → waxing device → rear traction device → hydraulic coiling and take-up device → hydraulic baler
This optimized process ensures precise temperature control, stable continuous casting, and accurate rolling performance, meeting the high consistency and continuity requirements of modern metal processing production lines.
Key Technical Parameters and Metal Processing Advantages
- Continuous production capacity: 12–15 t/h
- Finished copper rod diameter: Φ8 mm
- Crystallization wheel diameter: Φ2000 mm
- Rolling structure: horizontal and vertical two-roller type
- Number of rolling passes: 12
- Theoretical maximum rolling speed: 10 m/s
- Single coil weight: 4–4.5 tons
The system maintains stable operation and consistent product quality under high-load conditions, making it suitable for long-term continuous copper processing and metal processing production.
Intelligent Automation for Modern Metal Processing Lines
The entire production line is equipped with SIEMENS PLC control systems, HMI interfaces, and a SCADA monitoring platform, enabling real-time supervision and centralized management of key metal processing parameters such as casting speed, rolling speed, temperature, pressure, and production output.
This automation architecture significantly improves operational stability, safety, and management efficiency, meeting the requirements of modern intelligent metal processing plants.
Honor Metal’s Comprehensive Strength in Metal Processing Project Delivery
From copper melting and holding furnaces to the successful shipment of the 2-roller copper rod CCR line, Honor Metal once again demonstrates its strong capabilities in metal processing project planning, equipment manufacturing, system integration, and international logistics coordination. The coordinated delivery of multiple core systems provides a solid foundation for subsequent installation, commissioning, and production ramp-up.