Breaking Capacity Bottlenecks: 130-Ton High-Capacity Melting/Holding Furnace – A New Benchmark for AL / AL Alloy Processing Efficiency

In today's highly competitive aluminum processing industry, every ton of capacity increase, every cubic meter of gas saved, and every gram of carbon emission reduced directly impacts your core competitiveness. For aluminum rod CCR (Continuous Casting and Rolling) production lines and scrap Aluminum Recycling operations, the melting and holding stage is the critical link determining overall efficiency and cost.

We understand your challenges. That's why we offer this market-proven, high-capacity melting/holding furnace– designed for aluminum and aluminum alloy processors who pursue ultimate capacity, superior quality, and green production. As a mature product, it has been operating stably on multiple CCR lines and scrap Aluminum Recycling plants, helping customers continuously reduce operating costs.

Our melting/Holding Furnace offers industry-leading charging capacity: minimum 2 tons, maximum 130 tons. Whether it's the continuous, stable feeding required for aluminum rod rolling on a CCR line, or fast melting of large scrap aluminum volumes in recycling operations, this furnace handles it effortlessly. With a maximum melting performance of 120 tons, you can achieve higher output with fewer heats, significantly improving Overall Equipment Effectiveness (OEE).

Material upgrading is essential for business growth. Our furnace is not limited to common aluminum alloys, it is also suitable for high-strength aerospace-grade aluminum alloys and other premium materials. Whether you produce electrical conductor rods, alloy rods, or high-performance casting ingots, this furnace delivers precise temperature control and homogeneous composition, ensuring top-quality products.

We reject a "one-size-fits-all" approach. For different process requirements, plant layouts, and energy structures, we offer a wide range of options:

Furnace types: Rectangular, round, fixed, tilting – choose based on your operating habits and tapping method.
Heating media: Electricity, natural gas, light diesel, kerosene, heavy oil – match the most economical energy source available to you.
Structure customization: For different scrap raw materials (fine chips, bulky scrap, coated scrap), we provide specialized furnace door designs and combustion systems.

Lower energy consumption: Advanced waste heat recovery and energy-saving technologies bring comprehensive energy consumption per ton of aluminum billet production to below 55 Nm³/t-Al. Meanwhile, a mature refractory lining design precisely controls the position of the "aluminum freezing point" inside the furnace, greatly improving thermal insulation performance and lining service life while reducing downtime for maintenance.

Lower melt loss: By optimizing bath flow dynamics and heating logic, metal melt loss is controlled at 0.9% or lower. For a plant producing tens of thousands of tons per year, this directly translates into hundreds of tons of aluminum saved annually as pure profit.

Lower emissions: In active response to environmental regulations, we have integrated multiple patented emission reduction technologies. Measured NOx emissions are below 150 mg/m³, far exceeding national standards, helping you easily pass environmental assessments and achieve sustainable green production.

To further improve aluminum liquid purity and production efficiency, this melting/Holding Furnace can be flexibly equipped with:

Electromagnetic/mechanical stirrer: Achieves homogeneous alloying and reduces stratification.
Porous plug system: Uses high-purity argon or nitrogen for efficient degassing and dross removal.
Furnace-side refining device: Automatically injects flux or gas without manual operation.

Application Scenarios at a Glance:
✅ Aluminum Rod CCR continuous production lines: Stable feeding with minimal temperature fluctuations, ensuring high conductivity and mechanical properties of the rod.
✅ Scrap Aluminum Recycling: High impurity tolerance, low melt loss, intelligent dross removal – turning scrap into high-value recycled aluminum ingots.
✅ Aerospace/rail transit aluminum: Meets strict alloy composition and cleanliness requirements.

The maturity of your equipment determines the stability of your production line. Our melting/holding furnace has proven its high capacity, low energy consumption, and long service life in actual production at numerous customer sites. If you are looking for a mature, heavy-duty aluminum melting furnace that "holds more, burns less, lasts longer, and emits less," please contact us for detailed technical solutions and field case studies.

Choose HONOR METAL for: Higher Output, Lower Cost, Greener Environmental Performance.