A Proven Industrial Solution: Honor Metal’s High-Efficiency Melting System for Aluminum Rod Production
The 40T Melting Furnace + 2*25T holding furnaceshigh-capacity melting furnace/holding furnace for aluminum alloy processing developed by Honor Metal is engineered for aluminum rod manufacturers, metal smelting plants, and aluminum processing plants. This complete system—consisting of a rectangular tilting Aluminum Melting Furnace and two circular tilting aluminum holding furnaces—is designed to provide stable, high-efficiency molten aluminum supply for the production of 6021 alloy aluminum rods and standard aluminum rods. As one of Honor Metal’s flagship products, this system has become a preferred solution across the aluminum melting and aluminum rod production industries.
The 40T furnace+2*25T holding furnaces system uses four regenerative burners with a total power output of 8000kW and a gas flow rate of 305 Nm³/h. The burners operate in an alternating cycle, using exhaust heat to preheat combustion air, significantly improving combustion efficiency and reducing energy consumption. The aluminum Melting Furnace provides a melting rate of ≥12 t/h, with LPG consumption ≤21 Nm³/t-Al and electricity consumption ≤10 kWh/t, making it highly competitive for aluminum rod manufacturers, metal smelting plants, and large-scale aluminum melting factories.
The high-capacity melting furnace/holding furnace for aluminum alloy processing is constructed entirely with castable materials, including non-wetting castables, anti-seepage structures, insulation bricks, and ceramic fiber materials. The lining life reaches ≥5 years (excluding wear parts). A large furnace door and slag-removal slope enable efficient mechanical skimming, making the system suitable for continuous heavy-duty operation in high-capacity metal smelting plants.
Honor Metal equips the 40T furnace+2*25T holding furnaces with a SIEMENS S7-1500 PLC, a 12-inch Siemens HMI, an IP54 electrical cabinet, and Schneider low-voltage components to ensure high-precision, stable, and safe system operation. Noise levels remain ≤85 dB, making the system ideal for long-term industrial use.
In November of this year, Honor Metal successfully completed the installation and commissioning of an identical 40T furnace+2*25T holding furnaces system in Europe. The commissioning process was smooth, and the customer praised the melting performance, holding stability, and energy efficiency. This successful project strengthens Honor Metal’s presence in high-capacity melting furnace/holding furnace for aluminum alloy processing system, further validating the system’s industrial reliability and application value.