High-Speed Vertical Flat Wire Enameling Machine - Trusted China Suppliers & Factory Solutions
Introduction
The high-speed flat wire enameling line is designed for producing enameled flat copper wires (3–40 mm²). The line integrates pay-off, annealing, enameling, drying, cooling, and take-up systems. With multi-wire parallel processing, it ensures high efficiency, stability, and high-quality production, widely used in motors, electrical equipment, and new energy industries.
Features
- Multi-wire production (4 wires) for higher capacity
- Low-voltage, high-current annealing ensures stable conductivity
- Multi-pass enameling (16 passes) for uniform coating
- Hot air circulation oven with precise PID temperature control
- Catalytic exhaust treatment meeting environmental standards
- Independent cooling system with high-efficiency air cooling
- Dual take-up with independent traversing, enabling continuous operation
- Fully computerized control system with Ethernet communication
Advantages
- High production efficiency (Max take-up speed: 25 m/min)
- Stable product quality with full-process control (temperature control, annealing, coating)
- Energy-saving and eco-friendly (waste heat recovery + catalytic treatment)
- High automation reduces manual intervention
- Continuous operation with non-stop coil change
Technical Parameters
| Enameled flat copper wire | ||
| Size range: | 3–40 mm² | |
| Dimensions: | Side a: 1–4 mm | Side b: 3–14 mm |
| Cross-section: | a × b < 50 mm² | |
| Production Capacity | ||
| Number of wires: | 4 | |
| Max take-up speed: | 25 m/min | |
| Max traversing width: | 300 mm | |
| Annealing System | ||
| Max temperature: | 650°C | |
| Heating method: | Low-voltage high-current | |
| Effective length: | 18 m | |
| Temperature control: | PID dual-zone control | |
| Cooling System | ||
| Cooling method: | Forced air cooling | |
| Cooling length: | 7.5 m | |
| Independent cooling per wire | Yes | |
| Electrical and Control | ||
| Control system: | PLC + Industrial PC | |
| Interface: | 10-inch touchscreen | |
| Functions: | Temperature, speed, traversing, alarms monitoring | |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Frequently Asked Questions (FAQ)
What is the wire size range supported by this flat wire enameling line?
This production line is designed to process enameled flat copper wires with a cross-section area ranging from 3 to 40 mm². The allowable dimensions are 1–4 mm for Side a and 3–14 mm for Side b, with a total cross-section (a × b) of less than 50 mm².
How many wires can the system process simultaneously, and what is the maximum speed?
The line supports multi-wire parallel processing for up to 4 wires simultaneously to maximize capacity. The maximum take-up speed reaches up to 25 meters per minute.
How is the annealing quality and temperature controlled?
The annealing system uses a low-voltage, high-current heating method with a maximum temperature of 650°C. It features an 18-meter effective heating length and dual-zone PID control to ensure stable conductivity and uniform wire softening.
Is the machine environmentally friendly and energy-efficient?
Yes. The line is equipped with a hot air circulation oven and catalytic exhaust treatment system that burns off solvent vapors. This setup reduces emissions to meet environmental standards and recovers waste heat to save energy.
What kind of technical support and installation services do you offer?
We provide complete technical support, including sending our professional engineering team to the customer's site for equipment installation, commissioning, and face-to-face technical training.
High-Speed Vertical Flat Wire Enameling Machine - Trusted China Suppliers & Factory Solutions
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