High-Speed Vertical Flat Wire Enameling Machine from China Suppliers | Trusted Factory Solutions
Introduction
The high-speed flat wire enameling line is designed for producing enameled flat copper wires (3–40 mm²). The line integrates pay-off, annealing, enameling, drying, cooling, and take-up systems. With multi-wire parallel processing, it ensures high efficiency, stability, and high-quality production, widely used in motors, electrical equipment, and new energy industries.
Features
- Multi-wire production (4 wires) for higher capacity
- Low-voltage, high-current annealing ensures stable conductivity
- Multi-pass enameling (16 passes) for uniform coating
- Hot air circulation oven with precise PID temperature control
- Catalytic exhaust treatment meeting environmental standards
- Independent cooling system with high-efficiency air cooling
- Dual take-up with independent traversing, enabling continuous operation
- Fully computerized control system with Ethernet communication
Advantages
- High production efficiency (Max take-up speed: 25 m/min)
- Stable product quality with full-process control (temperature control, annealing, coating)
- Energy-saving and eco-friendly (waste heat recovery + catalytic treatment)
- High automation reduces manual intervention
- Continuous operation with non-stop coil change
Technical Parameters
| Enameled Flat Copper Wire Specs | ||
| Size range: | 3–40 mm² | |
| Dimensions: | Side a: 1–4 mm | Side b: 3–14 mm |
| Cross-section: | a × b < 50 mm² | |
| Production Capacity | ||
| Number of wires: | 4 | |
| Max take-up speed: | 25 m/min | |
| Max traversing width: | 300 mm | |
| Annealing System | ||
| Max temperature: | 650°C | |
| Heating method: | Low-voltage high-current | |
| Effective length: | 18 m | |
| Temperature control: | PID dual-zone control | |
| Cooling System | ||
| Cooling method: | Forced air cooling | |
| Cooling length: | 7.5 m | |
| Independent cooling: | Yes, independent cooling per wire | |
| Electrical and Control | ||
| Control system: | PLC + Industrial PC | |
| Interface: | 10-inch touchscreen | |
| Functions: | Temperature, speed, traversing, alarms monitoring | |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
Other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Frequently Asked Questions (FAQ)
What is the range of flat wire sizes this line can process?
The line is designed to process enameled flat copper wires with a cross-section size range of 3 to 40 mm². The allowable dimensions are 1–4 mm for Side a and 3–14 mm for Side b, with the total cross-section (a × b) being less than 50 mm².
How many wires can be processed simultaneously, and what is the maximum speed?
This system supports multi-wire parallel production for up to 4 wires simultaneously to ensure high capacity. The maximum take-up speed of the system reaches up to 25 meters per minute.
How does the annealing system work to ensure stable conductivity?
The annealing system uses a low-voltage, high-current heating method with an effective heating length of 18 meters. It features a maximum temperature of 650°C and utilizes precise PID dual-zone temperature control to guarantee uniform and stable wire conductivity.
What eco-friendly technologies are integrated into this enameling line?
The production line is equipped with a catalytic exhaust treatment system that meets modern environmental standards. Additionally, it features a hot air circulation oven and waste heat recovery to maximize energy efficiency.
Does the system allow for continuous operation during spool changes?
Yes, the line is equipped with a dual take-up system with independent traversing, allowing for non-stop coil changes and ensuring continuous, uninterrupted production.
Do you provide on-site installation and technical support?
Yes, we provide comprehensive technical support. Our professional technical team can be dispatched to your site for installation, commissioning, and to provide face-to-face technical guidance for your operators.
High-Speed Vertical Flat Wire Enameling Machine from China Suppliers | Trusted Factory Solutions
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