High-Speed Vertical Flat Wire Enameling Machine - China Suppliers & Factory Solutions
Introduction
The high-speed flat wire enameling line is designed for producing enameled flat copper wires (3–40 mm²). The line integrates pay-off, annealing, enameling, drying, cooling, and take-up systems. With multi-wire parallel processing, it ensures high efficiency, stability, and high-quality production, widely used in motors, electrical equipment, and new energy industries.
Features
Multi-wire production (4 wires) for higher capacity
Low-voltage, high-current annealing ensures stable conductivity
Multi-pass enameling (16 passes) for uniform coating
Hot air circulation oven with precise PID temperature control
Catalytic exhaust treatment meeting environmental standards
Independent cooling system with high-efficiency air cooling
Dual take-up with independent traversing, enabling continuous operation
Fully computerized control system with Ethernet communication
Advantages
High production efficiency (Max take-up speed: 25 m/min)
Stable product quality with full-process control (temperature control, annealing, coating)
Energy-saving and eco-friendly (waste heat recovery + catalytic treatment)
High automation reduces manual intervention
Continuous operation with non-stop coil change
Technical Parameters
| Enameled Flat Copper Wire Specifications | |
|---|---|
| Size Range | 3–40 mm² |
| Dimensions | Side a: 1–4 mm | Side b: 3–14 mm |
| Cross-section | a × b < 50 mm² |
| Production Capacity | |
| Number of Wires | 4 |
| Max Take-up Speed | 25 m/min |
| Max Traversing Width | 300 mm |
| Annealing System | |
| Max Temperature | 650°C |
| Heating Method | Low-voltage high-current |
| Effective Length | 18 m |
| Temperature Control | PID dual-zone control |
| Cooling System | |
| Cooling Method | Forced air cooling |
| Cooling Length | 7.5 m |
| Configuration | Independent cooling per wire |
| Electrical and Control | |
| Control System | PLC + Industrial PC |
| Interface | 10-inch touchscreen |
| Functions | Temperature, speed, traversing, alarms monitoring |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
Other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.Frequently Asked Questions
What is the production capacity of the high-speed flat wire enameling line?
The line is designed for multi-wire parallel processing, supporting up to 4 wires simultaneously. It features a maximum take-up speed of 25 m/min with a maximum traversing width of 300 mm, ensuring high-capacity continuous production.
What range of wire sizes can this equipment process?
It is engineered to process enameled flat copper wires with a cross-section range of 3 to 40 mm². The allowable dimensions are 1 to 4 mm for Side a, and 3 to 14 mm for Side b, with the total cross-section (a × b) remaining under 50 mm².
How does the annealing system ensure uniform wire quality?
The system utilizes low-voltage, high-current heating across an 18-meter effective length. It is controlled by a dual-zone PID system that regulates temperatures up to 650°C, ensuring consistent annealing and stable wire conductivity.
Does the equipment meet environmental and energy-saving standards?
Yes. The enameling line is equipped with a catalytic exhaust treatment system to meet strict environmental standards. Additionally, the hot air circulation oven integrates waste heat recovery to minimize energy consumption.
What kind of technical support and installation services do you provide?
We offer comprehensive technical support, including sending our professional engineering team directly to customer sites for equipment installation, commissioning, and face-to-face operational training.
High-Speed Vertical Flat Wire Enameling Machine - China Suppliers & Factory Solutions
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