High-Quality Anode Copper Plate Production Line from China Suppliers and Factory for Efficient Manufacturing
Prospect
In today's world, where resources are becoming increasingly scarce and sustainable development is a global consensus, we offer you an industry-leading complete production line solution for the regeneration of high-purity cathode copper from waste scrap copper. This production line integrates cutting-edge technology with mature processes, turning various types of waste copper into valuable resources, producing high-quality cathode copper that meets or even exceeds market standards. It helps clients achieve a win-win situation in both economic benefits and environmental responsibility.
Key Highlights
This production line adopts advanced NGL furnace refining + stainless steel cathode electrolysis technology. Using dismantled and pretreated copper wires, copper blocks, copper granules, and other copper scrap as the main raw materials, it produces high-purity cathode copper. With an annual production capacity of up to 400,000 tons, the process covers the entire cycle from scrap copper recovery, melting, and casting to electrolytic refining, achieving efficient utilization and recycling of copper scrap.
Production Process
1. Raw Material Stockpile
And Packaging
2. NGL Furnace Smelting
Charging & Melting → Oxidation → Reduction → Casting
3. Electrolytic Refining
Purification & Extraction
4. Electrolyte Purification
Impurity Separation
5. Off-Gas Cleaning
Eco-friendly Treatment
Technical Parameters
| S.N. | Description | Unit | Output | Quality |
|---|---|---|---|---|
| 1 | Standard cathode copper | t/a | 400000 | Cu 99.95% |
| 2 | Crude copper sulfate | t/a | ~1000 | Cu 23% |
| 3 | Crude nickel sulfate | t/a | ~2000 | Ni 18% |
Features
Efficient Resource Reutilization
Capable of processing high-grade copper scrap in various shapes and sizes, including copper wires, copper blocks, and copper granules ranging from less than 1 mm to 20 mm in diameter. The system transforms scrap copper into high-purity cathode copper, enabling high value-added recovery, conserving resources, and reducing production costs.
Advanced Smelting
The whole smelting process is composed of charging and melting, oxidation, reduction and casting. It employs oxy-fuel combustion with natural gas as both the fuel and reducing agent, ensuring a clean and environmentally friendly operation. The smelting process is characterized by short melting time of materials, high redox efficiency, energy saving and consumption reduction, little environmental pollution.
Cycle-Optimized Design
The system operates with a 20-day anode cycle and a 10-day cathode cycle, allowing for orderly replacement. This ensures high current efficiency and stable production output.
Multiple Impurity Removal
The system integrates cold crystallization, vacuum evaporation, solid-liquid separation, copper removal and nickel removal, and to effectively remove contaminants.
Eco-friendly Off-Gas Cleaning
The system uses a dry process to treat high-temperature dust-containing off-gas produced by the smelting furnace. The dust collected by each device of the dust collection system is stored in dust bags for storage and sale achieving both resource recycling and economic benefits.
Our Markets
Recycled metal companies dedicated to the resource utilization of waste copper
Copper smelting plants looking to extend their industrial chain and increase product added value
Copper processing enterprises (such as cable, copper tube, copper foil production) seeking stable, high-quality recycled copper materials
Frequently Asked Questions
What raw materials can this production line process?
The production line processes dismantled and pretreated copper wires, copper blocks, copper granules, and other high-grade copper scrap in various shapes and sizes (ranging from less than 1 mm to 20 mm in diameter).
What is the annual production capacity of the system?
This system offers a high-capacity output, capable of producing up to 400,000 tons of high-purity cathode copper annually.
What core smelting and refining technologies are utilized?
The production line adopts advanced NGL furnace refining (composed of charging and melting, oxidation, reduction, and casting) combined with stainless steel cathode electrolysis technology.
How does the system ensure the purity of the produced copper?
It integrates multiple advanced impurity removal processes—including cold crystallization, vacuum evaporation, solid-liquid separation, copper removal, and nickel removal—to deliver standard cathode copper with a purity of Cu 99.95%.
How is the off-gas treated to protect the environment?
The system utilizes an efficient and eco-friendly dry process to treat high-temperature, dust-containing off-gas. The collected dust is stored in dust bags for storage and sale, achieving both resource recycling and environmental compliance.
High-Quality Anode Copper Plate Production Line from China Suppliers and Factory for Efficient Manufacturing
Leave Your Message