High-Precision Crystallization Wheel for Continuous Copper & Aluminum Casting - China Suppliers and Factory
Introduction
Crystallization wheel is a key component in the copper rod and aluminum rod continuous casting and rolling production line. Its working principle is to pour the copper liquid and aluminum liquid which reach the specified temperature into the continuous rotating crystallization wheel groove, and then crystallize and form the casting billet under the continuous pouring of internal and external cooling water. And then the billet will enter into the rolling machine to be rolled into the rod meeting the requirements.
Production Process
The quality of the crystallization wheel directly determines whether the copper rod and aluminum rod production line can achieve high quality and high yield, so it should have good fatigue resistance, heat resistance and wear resistance.
To ensure long service life and optimal billet formation, the wheel is manufactured with precise groove geometry, uniform cooling design, and surface treatment technology that resists scaling and deformation during high-temperature casting.
It plays a vital role in stabilizing billet dimensions and surface quality, making it a cornerstone of efficient, high-yield casting processes.
Common material for crystallization wheel: Pure copper, Chromium zirconium copper.
Common Specification
| Diameter（mm） | |||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|
| Common | 1100 | 1300 | 1500 | 1600 | 1800 | 2000 | 2300 | 2200 | 2500 | 3100 | 3800 |
Note: For other specifications, please consult the staff.
Product Performance
| Type of wheels | Centrifugal casting wheel | New-type wheel | Block | |
|---|---|---|---|---|
| Materials | Cu | CuCrZr | CuNiSiCr | |
| Chemical composition | Cu: 99.8% | Cr: 0.5-1.5% Zr: 0.08-0.3% |
Cr: 0.25-0.35% Si: 0.6-0.8% Ni: 1.9-2.3% |
|
| Physical properties | Conductivity %IACS | 92 | 80 | 43 |
| Softening temperature ℃ | 250 | 500 | 650 | |
| Mechanical properties | Fatigue strength N/mm² | 80 | 265 | 520 |
| Tensile strength N/mm² | 170 | 410 | 650 | |
| Specific elongation % | 25 | 25 | 15 | |
| Hardness HB | 40 | 125 | 180 - 220 | |
Frequently Asked Questions (FAQ)
What is the primary function of a crystallization wheel?
The crystallization wheel is a critical component in continuous casting and rolling lines. It solidifies molten copper or aluminum liquid into casting billets inside its rotating groove using a continuous internal and external water-cooling system.
What materials are used for manufacturing crystallization wheels?
Common materials include pure copper (Cu), Chromium Zirconium Copper (CuCrZr), and specialized copper alloys like CuNiSiCr, selected based on the required mechanical properties and thermal conductivity.
What specifications and sizes of crystallization wheels are available?
Standard diameters range from 1100mm up to 3800mm (including 1300mm, 1500mm, 1600mm, 1800mm, 2000mm, 2200mm, 2300mm, 2500mm, and 3100mm). Custom specifications can also be manufactured upon request.
How does the material choice affect wheel performance?
Pure copper offers high conductivity (92% IACS) but lower softening temperatures. CuCrZr and CuNiSiCr alloys offer significantly higher softening temperatures (up to 650°C), tensile strength, and fatigue resistance, which helps prevent deformation during high-temperature casting.
Why is the cooling design of the crystallization wheel critical?
A uniform cooling design ensures consistent solidification of the billet, prevents thermal cracking, reduces surface defects, and extends the overall service life of the wheel.
High-Precision Crystallization Wheel for Continuous Copper & Aluminum Casting - China Suppliers and Factory
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