High-Efficiency Full Two-Roller Copper Rod Continuous Casting and Rolling Line (12-15T/H) - China Suppliers & Factory
Introduction
The continuous casting and rolling production line provided by HONOR METAL can use scrap copper or electrolytic copper plates as raw material, which are melted into liquid copper in a melting furnace. The liquid copper is then transferred through the launder and cast into copper slabs in a continuous casting machine. The copper slabs are subsequently rolled and sheared, straightened and scraped, and roughened in a hot continuous rolling mill to produce bright, low-oxygen copper rods.
We make technological innovation on the basis of fully absorbing and digesting advanced production technology of similar international equipment from United States, Germany, Italy, etc. Our equipment has characteristics of simple structure, convenient operation, high production efficiency, high yield, low failure rate, low energy consumption, excellent copper rod quality and so on.
Production Process
Process A: Using Electrolytic Copper as Raw Material
Electrolytic Copper→
Shaft Furnace→
Holding Furnace→
Launder→
Pouring Pot→
Billet Casting→
Clamping Traction→
Roller Shears→
Straightener→
Burr Shaver→
Feeding Device→
Rolling Mill→
Cooling and Deoxidizing Device→
Final Haul-Off Device→
Coiler
Process B: Using Scrap Copper as Raw Material
Scrap Copper→
Melting and Refining in Reverberatory Furnace→
Launder→
Pouring Pot→
Billet Casting→
Clamping Traction→
Roller Shears→
Straightener→
Burr Shaver→
Feeding Device→
Rolling Mill→
Cooling and Deoxidizing Device→
Final Haul-Off Device→
Coiler
Technical Parameters
| Productivity (t/h) | 12-15 |
| Copper rod diameter (mm) | 8 |
| Diameter of crystal wheel (mm) | 2100 |
| Ingot cross-sectional area (mm2) | 3800 |
| Form of rolling mill | Full two-roller (Horizontal and vertical) |
| 4 Rough rolling (individual motor drive) 8 Finish rolling (centralized drive) |
Finished Copper Rod
By adopting advanced refining technology, this line rolls the refined low-oxygen copper rods produced by the rolling machine continuously to produce Φ8mm bright and low-oxygen copper rods. The copper rods can meet the requirements of Chinese GB/T3952 standard and relevant international standards.
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Scrap copper recycling, casting and rolling line requires not only a professional continuous casting and rolling production line, but also a mature production process. Because of the difficulty and key point of scrap copper recycling, casting and rolling line lies in the production process. Only a complete and mature production process can produce the low-oxygen copper rods that meet the standard requirements with bright appearance and stable diameter. Our technical team can provide two to three years of on-site technical guidance in the customer's factory until our customers have mastered a professional level of copper rod continuous casting and rolling production process.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Our Markets
At present, we have conducted the copper rod continuous casting and rolling line business activities in more than 20 countries including the United States, Canada, South Africa, Iran, Vietnam, Thailand, Japan, Turkey, Russia, Ukraine, Indonesia, Pakistan, Brazil, Malaysia and other countries. Cooperating clients include MIM COPPER, BRASCOPPER, DALONG, etc.
Frequently Asked Questions
Q
What raw materials can be used in HONOR METAL's continuous casting and rolling production line?
The production line can utilize either scrap copper or electrolytic copper plates as raw materials, which are melted into liquid copper for processing.
Q
What is the production capacity and the finished rod diameter?
The line has a productivity rate of 12-15 tons per hour and produces bright, low-oxygen copper rods with a diameter of 8mm.
Q
What quality standards do the finished copper rods meet?
The finished Φ8mm bright and low-oxygen copper rods meet the Chinese GB/T3952 standard as well as relevant international quality standards.
Q
What kind of technical support and on-site services do you offer?
We provide complete detailed drawings, technical documents, site installation, commissioning support, and face-to-face technical guidance. Additionally, our technical team can provide 2 to 3 years of on-site technical guidance in the customer's factory.
Q
In which countries does HONOR METAL operate and who are your main clients?
We operate in over 20 countries, including the United States, Canada, South Africa, Japan, Russia, and Brazil. Our cooperating clients include leading names such as MIM COPPER, BRASCOPPER, and DALONG.
High-Efficiency Full Two-Roller Copper Rod Continuous Casting and Rolling Line (12-15T/H) - China Suppliers & Factory
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