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High Efficiency Continuous Casting and Rolling Line for Aluminum Rods - China Suppliers and Factory (6-7.5T/H)
High Efficiency Continuous Casting and Rolling Line for Aluminum Rods - China Suppliers and Factory (6-7.5T/H)
High Efficiency Continuous Casting and Rolling Line for Aluminum Rods - China Suppliers and Factory (6-7.5T/H)
High Efficiency Continuous Casting and Rolling Line for Aluminum Rods - China Suppliers and Factory (6-7.5T/H)

Introduction

This advanced production line specializes in manufacturing round aluminum rods and aluminum alloy rods specifically designed for electrical applications. It achieves this through the sophisticated method of continuous casting and rolling technology.

The line is capable of producing finished aluminum rods in three precise diameters: Φ9.5mm, Φ12.5mm, and Φ15mm.

Key advantages of this production line include high operational efficiency, significantly lower energy consumption, and the consistent production of aluminum and aluminum alloy rods with excellent quality. This makes it an ideal solution for meeting the demanding requirements of the electrical industry.

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Production Process
Aluminum ingot/molten aluminum batching refining slag removal stewing online refining filtration continuous casting power straightening traction cut casting blank transition support device induction heating device rough rolling finish rolling aluminum/aluminum alloy rods

The horizontal continuous casting process ensures smooth casting of molten aluminum while reducing slag generation drastically. The induction heater successfully maintains the process temperature required for rolling in addition to burning and controlling the cast billet.

Active feeding and rod stacking parking are two potential uses for the continuous rolling mill. The continuous quenching apparatus has the capability of online quenching. In order to remove surface moisture from aluminum and aluminum alloy rods, a water blowing mechanism is put at the take-up conduit's outlet. An active traction system is installed concurrently to enable the smooth export of aluminum/aluminum alloy rods.

The arc guide tube has a roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The rod is wound using the centrifugal shaking head method. Pre-deforming the aluminum/aluminum alloy rods before to their entry into the take-up frame is one possibility. In the event that the rods break during rolling, the rod tails can be automatically positioned in the wire take-up frame. The rods are not disturbed when the bobbins are changed to guarantee that the continuous double-bobbin coiler mechanism is used for winding up.

Technical Parameters
Parameter Item Specification Details
Production capacity (t/h) 6-7.5
Grade 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, 8030
Diameter of crystal wheel (mm) 2200
Ingot cross-sectional area (mm²) 3400
Form of rolling mill Two roller + Three roller (4+10)
Driven form 4 individual motor drive / 10 Centralized drive
Professional Technical Team

Our extensive experience and highly qualified technical team enable us to provide clients with the most comprehensive and expert technical assistance. We offer a full suite of technical support, including detailed documentation, drawings, and on-site services. Our skilled technicians are available to assist with installation and commissioning at your location, ensuring a seamless setup process.

Choosing our equipment means partnering with a team dedicated to superior quality and flawless post-purchase support. Your decision marks the start of our collaboration.

Frequently Asked Questions

What types of aluminum rods can this production line manufacture?

This production line is designed to manufacture round aluminum rods and aluminum alloy rods specifically for electrical applications, with finished diameters available in Φ9.5mm, Φ12.5mm, and Φ15mm.

What are the primary benefits of using continuous casting and rolling technology?

The main advantages include high operational efficiency, significantly lower energy consumption, and the consistent, high-quality production of aluminum and alloy rods suitable for the demanding electrical industry.

How does the system ensure the temperature control required for rolling?

The system features an induction heating device (with an optional closed cooling device) that successfully maintains the required process temperature for rolling while controling the cast billet.

What is the production capacity and compatible alloy grades?

The line has a production capacity of 6 to 7.5 tons per hour. It is compatible with multiple grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, and 8030.

How does the winding mechanism handle rod breakage and bobbin changes?

In the event of a rod break, the rod tails are automatically positioned in the take-up frame. The winding uses a continuous double-bobbin coiler mechanism, ensuring that rods are not disturbed during bobbin changes.

What technical support is provided for installation?

We offer comprehensive technical support including detailed documentation, technical drawings, and on-site support from our skilled technicians who assist with installation and commissioning.

High Efficiency Continuous Casting and Rolling Line for Aluminum Rods - China Suppliers and Factory (6-7.5T/H)
  • Payment Terms T/T, L/C, D/P, etc.
  • Delivery Time 150 Days
  • Place Of Origin China
  • Port Of Loading Shanghai, China
  • Shipping By Sea
  • HS Code 8454302200, 8455213000
  • Warranty Period 12 Months
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