High Efficiency 6-7.5T/H Two Roller & Three Roller Aluminum Alloy Continuous Casting Line - China Suppliers & Factory
Introduction
This advanced production line specializes in manufacturing round aluminum rods and aluminum alloy rods specifically designed for electrical applications. It achieves this through the sophisticated method of continuous casting and rolling technology.
Available Output Diameters:
Φ9.5mm, Φ12.5mm, and Φ15mm
Key advantages of this production line include high operational efficiency, significantly lower energy consumption, and the consistent production of aluminum and aluminum alloy rods with excellent quality. This makes it an ideal solution for meeting the demanding requirements of the electrical industry.
Production Process
Process Flow:
Aluminum ingot/molten aluminum → batching → refining → slag removal → stewing → online refining → filtration → continuous casting → power straightening → traction → cut → casting blank transition support device → induction heating device (the heating furnace includes a closed cooling device, which is optional) → rough rolling → finish rolling → aluminum/aluminum alloy rods.
Aluminum ingot/molten aluminum → batching → refining → slag removal → stewing → online refining → filtration → continuous casting → power straightening → traction → cut → casting blank transition support device → induction heating device (the heating furnace includes a closed cooling device, which is optional) → rough rolling → finish rolling → aluminum/aluminum alloy rods.
The horizontal continuous casting process ensures smooth casting of molten aluminum while reducing slag generation drastically. The induction heater successfully maintains the process temperature required for rolling in addition to burning and controlling the cast billet.
Active feeding and rod stacking parking are two potential uses for the continuous rolling mill. The continuous quenching apparatus has the capability of online quenching. In order to remove surface moisture from aluminum and aluminum alloy rods, a water blowing mechanism is put at the take-up conduit's outlet. An active traction system is installed concurrently to enable the smooth export of aluminum/aluminum alloy rods.
The arc guide tube has a roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The rod is wound using the centrifugal shaking head method. Pre-deforming the aluminum/aluminum alloy rods before to their entry into the take-up frame is one possibility. In the event that the rods break during rolling, the rod tails can be automatically positioned in the wire take-up frame. The rods are not disturbed when the bobbins are changed to guarantee that the continuous double-bobbin coiler mechanism is used for winding up.
Technical Parameters
| Production capacity (t/h) | 6-7.5 |
| Grade | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, 8030 |
| Diameter of crystal wheel (mm) | 2200 |
| Ingot cross-sectional area (mm²) | 3400 |
| Form of rolling mill | Two roller + Three roller (4+10) |
| Driven form | 4 individual motor drive / 10 Centralized drive |
Professional Technical Team
Our extensive experience and highly qualified technical team enable us to provide clients with the most comprehensive and expert technical assistance. We offer a full suite of technical support, including detailed documentation, drawings, and on-site services. Our skilled technicians are available to assist with installation and commissioning at your location, ensuring a seamless setup process.
Choosing our equipment means partnering with a team dedicated to superior quality and flawless post-purchase support. Your decision to work with us is the first step in a long-term collaboration.
Your decision marks the start of our collaboration.
Frequently Asked Questions
What rod diameters can this continuous casting and rolling line produce?
The line is designed to produce finished aluminum and aluminum alloy rods in three precise diameters: Φ9.5mm, Φ12.5mm, and Φ15mm.
What aluminum grades are compatible with this production line?
This system supports multiple grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, and 8030.
What is the production capacity of the equipment?
The production line achieves a high capacity output range of 6 to 7.5 tons per hour (t/h).
How does the line prevent surface abrasion on the aluminum rods?
The system utilizes an arc guide tube configured with a specialized roller guide structure designed to minimize surface wear and tear during processing.
What kind of technical support and installation services are offered?
We provide complete technical support package including comprehensive documentation, detailed drawings, and on-site assistance for installation and commissioning.
High Efficiency 6-7.5T/H Two Roller & Three Roller Aluminum Alloy Continuous Casting Line - China Suppliers & Factory
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