China Suppliers Factory Full Two-Roller Continuous Casting and Rolling Line for Copper Rod (12-15T/H)
Introduction
The continuous casting and rolling production line provided by HONOR METAL can use scrap copper or electrolytic copper plates as raw material, which are melted into liquid copper in a melting furnace. The liquid copper is then transferred through the launder and cast into copper slabs in a continuous casting machine. The copper slabs are subsequently rolled and sheared, straightened and scraped, and roughened in a hot continuous rolling mill to produce bright, low-oxygen copper rods.
Technological Innovation & Global Standards
We make technological innovation on the basis of fully absorbing and digesting advanced production technology of similar international equipment from United States, Germany, Italy, etc.
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Simple structure & convenient operation
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High production efficiency & high yield
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Low failure rate & low energy consumption
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Excellent copper rod quality
Production Process
Process A: Using Electrolytic Copper as Raw Material
Electrolytic Copper
→
Shaft Furnace
→
Holding Furnace
→
Launder
→
Pouring Pot
→
Billet Casting
→
Clamping Traction
→
Roller Shears
→
Straightener
→
Burr Shaver
→
Feeding Device
→
Rolling Mill
→
Cooling and Deoxidizing Device
→
Final Haul-Off Device
→
Coiler
Process B: Using Scrap Copper as Raw Material
Scrap Copper
→
Melting and Refining in Reverberatory Furnace
→
Launder
→
Pouring Pot
→
Billet Casting
→
Clamping Traction
→
Roller Shears
→
Straightener
→
Burr Shaver
→
Feeding Device
→
Rolling Mill
→
Cooling and Deoxidizing Device
→
Final Haul-Off Device
→
Coiler
Technical Parameters
| Parameter Item | Specification Details |
|---|---|
| Productivity (t/h) | 12-15 |
| Copper rod diameter (mm) | 8 |
| Diameter of crystal wheel (mm) | 2100 |
| Ingot cross-sectional area (mm2) | 3800 |
| Form of rolling mill | Full two-roller (Horizontal and vertical) |
| 4 Rough rolling (individual motor drive) 8 Finish rolling (centralized drive) |
Finished Copper Rod
By adopting advanced refining technology, this line rolls the refined low-oxygen copper rods produced by the rolling machine continuously to produce Φ8mm bright and low-oxygen copper rods. The copper rods can meet the requirements of Chinese GB/T3952 standard and relevant international standards.
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Scrap copper recycling, casting and rolling line requires not only a professional continuous casting and rolling production line, but also a mature production process. Because of the difficulty and key point of scrap copper recycling, casting and rolling line lies in the production process. Only a complete and mature production process can produce the low-oxygen copper rods that meet the standard requirements with bright appearance and stable diameter. Our technical team can provide two to three years of on-site technical guidance in the customer's factory until our customers have mastered a professional level of copper rod continuous casting and rolling production process.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Our Markets
At present, we have conducted the copper rod continuous casting and rolling line business activities in more than 20 countries including the United States, Canada, South Africa, Iran, Vietnam, Thailand, Japan, Turkey, Russia, Ukraine, Indonesia, Pakistan, Brazil, Malaysia and other countries. Cooperating clients include MIM COPPER, BRASCOPPER, DALONG, etc.
Frequently Asked Questions (FAQ)
Q:
What raw materials can be used in the HONOR METAL continuous casting and rolling production line?
A: The production line is highly versatile and can process either scrap copper or electrolytic copper plates as raw materials to melt and cast into high-quality copper slabs.
Q:
What standards do the finished copper rods meet?
A: The finished Φ8mm bright, low-oxygen copper rods meet the Chinese GB/T3952 standard as well as relevant international quality standards.
Q:
What are the key technical features and advantages of your equipment?
A: Our equipment features a simple structure, convenient operation, high production efficiency, high yield, low failure rate, low energy consumption, and produces excellent quality copper rods.
Q:
What technical support and documentation do you provide for installation?
A: We provide a full set of detailed drawings and technical documents. Additionally, we dispatch a professional technical team to the customer's site for installation, commissioning, and face-to-face technical guidance.
Q:
Do you provide long-term operational guidance for scrap copper recycling?
A: Yes. Since scrap copper recycling has a demanding production process, our technical team can provide two to three years of on-site technical guidance in the customer's factory until the local operators master the process.
Q:
In which countries and with which clients has HONOR METAL worked?
A: We have business activities in over 20 countries, including the United States, Canada, Japan, Russia, and Brazil. Our cooperative clients include prominent companies like MIM COPPER, BRASCOPPER, and DALONG.
China Suppliers Factory Full Two-Roller Continuous Casting and Rolling Line for Copper Rod (12-15T/H)
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