China Suppliers Factory for Full Two-Roller Copper Rod Continuous Casting and Rolling Line (12-15T/H)
Introduction
The continuous casting and rolling production line provided by HONOR METAL can use scrap copper or electrolytic copper plates as raw material, which are melted into liquid copper in a melting furnace. The liquid copper is then transferred through the launder and cast into copper slabs in a continuous casting machine. The copper slabs are subsequently rolled and sheared, straightened and scraped, and roughened in a hot continuous rolling mill to produce bright, low-oxygen copper rods.
We make technological innovation on the basis of fully absorbing and digesting advanced production technology of similar international equipment from United States, Germany, Italy, etc. Our equipment has characteristics of simple structure, convenient operation, high production efficiency, high yield, low failure rate, low energy consumption, excellent copper rod quality and so on.
Production Process
Process A: Using Electrolytic Copper as Raw Material
Electrolytic Copper→
Shaft Furnace→
Holding Furnace→
Launder→
Pouring Pot→
Billet Casting→
Clamping Traction→
Roller Shears→
Straightener→
Burr Shaver→
Feeding Device→
Rolling Mill→
Cooling and Deoxidizing Device→
Final Haul-Off Device→
Coiler
Process B: Using Scrap Copper as Raw Material
Scrap Copper→
Melting and Refining in Reverberatory Furnace→
Launder→
Pouring Pot→
Billet Casting→
Clamping Traction→
Roller Shears→
Straightener→
Burr Shaver→
Feeding Device→
Rolling Mill→
Cooling and Deoxidizing Device→
Final Haul-Off Device→
Coiler
Technical Parameters
| Parameter Item | Specification / Value |
|---|---|
| Productivity (t/h) | 12-15 |
| Copper rod diameter (mm) | 8 |
| Diameter of crystal wheel (mm) | 2100 |
| Ingot cross-sectional area (mm2) | 3800 |
| Form of rolling mill | Full two-roller (Horizontal and vertical) |
| 4 Rough rolling (individual motor drive) 8 Finish rolling (centralized drive) |
Finished Copper Rod
By adopting advanced refining technology, this line rolls the refined low-oxygen copper rods produced by the rolling machine continuously to produce Φ8mm bright and low-oxygen copper rods. The copper rods can meet the requirements of Chinese GB/T3952 standard and relevant international standards.
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Scrap copper recycling, casting and rolling line requires not only a professional continuous casting and rolling production line, but also a mature production process. Because of the difficulty and key point of scrap copper recycling, casting and rolling line lies in the production process. Only a complete and mature production process can produce the low-oxygen copper rods that meet the standard requirements with bright appearance and stable diameter. Our technical team can provide two to three years of on-site technical guidance in the customer's factory until our customers have mastered a professional level of copper rod continuous casting and rolling production process.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Our Markets
At present, we have conducted the copper rod continuous casting and rolling line business activities in more than 20 countries including the United States, Canada, South Africa, Iran, Vietnam, Thailand, Japan, Turkey, Russia, Ukraine, Indonesia, Pakistan, Brazil, Malaysia and other countries. Cooperating clients include MIM COPPER, BRASCOPPER, DALONG, etc.
Frequently Asked Questions
1. What raw materials can be used in this continuous casting and rolling production line?
The production line provided by HONOR METAL can utilize either scrap copper or electrolytic copper plates as raw materials, which are then melted down to produce low-oxygen copper rods.
2. What are the key features of the HONOR METAL production equipment?
Our equipment features a simple structure, convenient operation, high production efficiency, high yield, low failure rate, low energy consumption, and delivers excellent copper rod quality.
3. What is the standard specification of the finished copper rod?
The production line rolls refined low-oxygen copper rods continuously to produce Φ8mm bright, low-oxygen copper rods that meet the Chinese GB/T3952 standard as well as relevant international standards.
4. What kind of technical support and training does HONOR METAL provide?
We provide detailed drawings, technical documents, site installation, commissioning, and face-to-face guidance. Additionally, our technical team can provide two to three years of on-site technical guidance in the customer's factory to ensure mastery of the production process.
5. Which global markets and clients have you worked with?
We operate in over 20 countries, including the United States, Canada, South Africa, Vietnam, Thailand, Japan, and Russia. Our cooperating clients include leading industry names like MIM COPPER, BRASCOPPER, and DALONG.
China Suppliers Factory for Full Two-Roller Copper Rod Continuous Casting and Rolling Line (12-15T/H)
Leave Your Message