China Suppliers Factory 15 3-Roller Aluminum Alloy Rod Continuous Casting and Rolling Line (4.2-5.2T/H)
Introduction
This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.
Finished Diameter
Φ9.5mm, Φ12.5mm, Φ15mm finished aluminum rod options.
Continuous Operation
High production efficiency paired with low operational energy consumption.
Premium Quality
Consistent, electrical-grade structural integrity and fine finish.
Production Process
Complete Process Flowchart
Aluminum ingot/molten aluminum → batching → refining → slag removal → stewing → online refining → filtration → continuous casting → power straightening → traction → cut → casting blank transition support device → induction heating device (the heating furnace includes a closed cooling device, which is optional) → rough rolling → finish rolling → aluminum/aluminum alloy rods.
Horizontal Continuous Casting & Temperature Control: The horizontal continuous casting machine ensures the smooth casting of molten aluminum and greatly reduces the production of slag. The induction heater effectively guarantees the process temperature requirement for the cast billet to be rolled, and has the function of heating and adjusting the billet.
Continuous Rolling & Surface Moisture Control: The continuous rolling mill has the function of active feeding and rod stacking parking. The continuous quenching device has the function of online quenching. The outlet of the take-up conduit is equipped with a water blowing device to remove the surface moisture of aluminum/aluminum alloy rods. At the same time, an active traction device is installed to ensure the smooth export of aluminum/aluminum alloy rods.
Roller Guidance & Continuous Coiling: The arc guide tube adopts the roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The way of rod winding is the centrifugal shaking head type. On the one hand, the aluminum/aluminum alloy rods can be pre-deformed before entering the take-up frame. On the other hand, if the rods are broken during the rolling process, the rod tails can be automatically placed in the wire take-up frame. When changing bobbins, the rods are not disturbed, so as to ensure that the continuous double-bobbin coiler device is used for winding up.
Technical Parameters
| Production capacity (t/h) | 4.2 - 5.2 |
| Grade | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, 8030 |
| Diameter of crystal wheel (mm) | 1600, 1800 |
| Ingot cross-sectional area (mm²) | 2400 |
| Form of rolling mill | Three-roller Y-type (15 stands) |
| Driven form | Centralized drive |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
Documentation & Engineering Support: Full set of detailed drawings, technical documents, and reference information provided for plant setup.
On-Site Installation & Commissioning: Dedicated engineers dispatched directly to customer facilities for smooth commissioning and face-to-face technical guidance.
Full Quality Assurance: Choosing our equipment means choosing a strong technical team, first-class quality, and perfect after-sales guarantee.
Frequently Asked Questions
What rod diameters can this continuous casting and rolling line produce?
The production line is engineered to produce finished electrical-grade round aluminum and aluminum alloy rods in diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
What is the line's production capacity and supported alloy grades?
The capacity ranges from 4.2 to 5.2 t/h. Supported material grades include 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, and 8030.
How does the system prevent rod surface abrasion and defects?
The arc guide tube is equipped with a roller guide structure to reduce abrasion. Furthermore, the take-up conduit outlet features an integrated water blowing device to remove surface moisture, while the horizontal caster reduces slag formation.
What happens if a rod breaks during the rolling process?
The centrifugal shaking head winding mechanism automatically places rod tails into the wire take-up frame when a break occurs. This prevents interference during bobbin changeover and supports continuous dual-bobbin coiling.
What are the specifications of the rolling mill and crystal wheel?
The line utilizes a Three-roller Y-type rolling mill with 15 stands and a centralized drive. The crystal wheel diameter is available in 1600mm or 1800mm, with an ingot cross-sectional area of 2400 mm².
What on-site support and after-sales services are provided?
We deliver complete engineering documentation and detailed drawings, along with professional on-site installation, equipment commissioning, and face-to-face technical training.
China Suppliers Factory 15 3-Roller Aluminum Alloy Rod Continuous Casting and Rolling Line (4.2-5.2T/H)
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