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China Suppliers 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line - 6-7.5T/H Factory Solutions
China Suppliers 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line - 6-7.5T/H Factory Solutions
China Suppliers 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line - 6-7.5T/H Factory Solutions
China Suppliers 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line - 6-7.5T/H Factory Solutions

Introduction

This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.

  • Finished Diameters: Φ9.5mm, Φ12.5mm, Φ15mm.
  • Key Advantages: High efficiency, low energy consumption, and excellent rod quality.
Production Process
Aluminum ingot / molten aluminum Batching Refining Slag removal Stewing Online refining Filtration Continuous casting Power straightening Traction Cut Casting blank transition support device Induction heating device (optional closed cooling) Rough rolling Finish rolling Aluminum/aluminum alloy rod

The horizontal continuous casting process effectively minimizes slag formation while ensuring a consistent flow of molten aluminum. An induction heater precisely controls the temperature of the cast billet, preparing it for the subsequent rolling process.

The continuous rolling mill is equipped with automated features for rod stacking, parking, and feeding. The system includes an in-line quenching device for continuous cooling and a water blowing mechanism at the take-up exit to remove surface moisture from the finished aluminum and aluminum alloy rods. An active traction system ensures smooth and uninterrupted rod export.

To prevent surface abrasion, the arc guide tube features a roller guide structure. Rods are coiled using a centrifugal shaking head method. Before entering the take-up frame, an optional pre-deforming step can be performed. In the event of a rod break, the system automatically repositions the tail of the broken rod into the take-up frame. A continuous double-bobbin coiler is utilized for winding, allowing for uninterrupted operation during bobbin changes.

Technical Parameters
Production capacity (t/h) 6-7.5
Grade 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, 8030
Diameter of crystal wheel (mm) 2200
Ingot cross-sectional area (mm²) 3400
Form of rolling mill Two roller + Three roller (4+10)
Driven form 4 individual motor drive & 10 Centralized drive
Professional Technical Team

We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.

What we offer:

  • Full set of detailed drawings, technical documents, and information.
  • On-site professional technical team for installation and commissioning.
  • Face-to-face technical guidance and perfect after-sales guarantee.

Choosing our equipment means choosing a strong and professional technical team, first-class quality, and perfect after-sales guarantee. Your choice is the beginning of our cooperation.

Frequently Asked Questions
What diameters of aluminum rods can this production line produce?
This production line is designed to produce finished round aluminum and aluminum alloy rods with diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
What is the production capacity of this continuous casting and rolling line?
The line has a production capacity of 6 to 7.5 tons per hour (t/h), offering high efficiency and low energy consumption.
Which aluminum grades are compatible with this equipment?
This system supports a wide range of grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, and 8030.
How does the line prevent surface abrasion on the finished rods?
To prevent surface abrasion, the arc guide tube is designed with a roller guide structure, and rods are coiled using a centrifugal shaking head method.
What kind of technical support do you provide for installation?
We provide comprehensive technical support, including detailed drawings and technical documents, as well as on-site installation, commissioning, and face-to-face guidance by our professional technical team.
China Suppliers 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line - 6-7.5T/H Factory Solutions
  • Payment Terms T/T, L/C, D/P, etc.
  • Delivery Time 150 Days
  • Place Of Origin China
  • Port Of Loading Shanghai, China
  • Shipping By Sea
  • HS Code 8454302200, 8455213000
  • Warranty Period 12 Months
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