China Suppliers 15 3-Roller Aluminum Alloy Rod Continuous Casting and Rolling Line Factory (4.2-5.2T/H)
Introduction
This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.
Finished Aluminum Rod Diameters: Φ9.5mm, Φ12.5mm, Φ15mm
This line has the advantages of high efficiency, low energy consumption, excellent quality of aluminum/aluminum alloy rods and so on.
Production Process
Aluminum ingot/molten aluminum
→
Batching
→
Refining
→
Slag removal
→
Stewing
→
Online refining
→
Filtration
→
Continuous casting
→
Power straightening
→
Traction
→
Cut
→
Casting blank transition support device
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Induction heating device (optional closed cooling device)
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Rough rolling
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Finish rolling
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Aluminum/aluminum alloy rods
The horizontal continuous casting machine ensures the smooth casting of molten aluminum and greatly reduces the production of slag. The induction heater effectively guarantees the process temperature requirement for the cast billet to be rolled, and has the function of heating and adjusting the billet.
The continuous rolling mill has the function of active feeding and rod stacking parking. The continuous quenching device has the function of online quenching. The outlet of the take-up conduit is equipped with a water blowing device to remove the surface moisture of aluminum/ aluminum alloy rods. At the same time, an active traction device is installed to ensure the smooth export of aluminum/aluminum alloy rods.
The arc guide tube adopts the roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The way of rod winding is the centrifugal shaking head type. On the one hand, the aluminum/aluminum alloy rods can be pre-deformed before entering the take-up frame. On the other hand, if the rods are broken during the rolling process, the rod tails can be automatically placed in the wire take-up frame. When changing bobbins, the rods are not disturbed, so as to ensure that the continuous double-bobbin coiler device is used for winding up.
Technical Parameters
| Parameter | Specifications |
|---|---|
| Production capacity (t/h) | 4.2-5.2 |
| Grade | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, 8030 |
| Diameter of crystal wheel (mm) | 1600, 1800 |
| Ingot cross-sectional area (mm²) | 2400 |
| Form of rolling mill | Three-roller Y-type (15 stands) |
| Driven form | Centralized drive |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Frequently Asked Questions (FAQ)
What are the finished rod diameters produced by this line?
This continuous casting and rolling production line produces finished aluminum rods with diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
Which aluminum grades are compatible with this production line?
It supports a wide range of aluminum and aluminum alloy grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, and 8030.
What is the hourly production capacity of the equipment?
The production line has a capacity of 4.2 to 5.2 tons per hour (t/h), depending on the specific operational configuration and material grade.
How does the horizontal continuous casting machine improve production quality?
The horizontal continuous casting machine ensures the smooth casting of molten aluminum, which greatly reduces the generation of slag and enhances the overall structural integrity of the rods.
What technical support and services do you provide after purchase?
We provide a comprehensive package including detailed drawings and technical documents. Additionally, we dispatch a professional technical team to the customer's site for installation, commissioning, and face-to-face technical guidance.
China Suppliers 15 3-Roller Aluminum Alloy Rod Continuous Casting and Rolling Line Factory (4.2-5.2T/H)
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