China Aluminum Rod Rewinding Line - Top Suppliers & Reliable Factory for Efficient Production Solutions
Application
This aluminum rod rewinding line is suitable for the coiling and processing of aluminum and aluminum alloy rods. It is primarily used to rewind pre-coiled common aluminum rods and aluminum alloy rods (1××× series, 8××× series) into tightly arranged disc-shaped coils, especially for handling larger-diameter rods requiring precise winding.
Suitable Wire Diameters: Φ9.5 mm and Φ12 mm
Machine Composition
The aluminum rod rewinding line mainly consists of the pay-off stand, straightening device, single-die drawing device, the main take-up machine and traversing device, and electrical control system.
Key Parameters
Wire Diameter
Φ9.5 mm ±0.1, Φ12 mm
Coil Dimensions (Customizable)
H 900mm × OD 1500mm × ID 600mm
Single Coil Weight
Approx. 2.1 Tons
Rewinding Speed
Up to 105 r/min (2–3 m/s)
Rewinding Motor
22 kW AC Variable Frequency
Core Advantages
Robust Structure
Pay-off stand welded from channel steel, with flexible roller bearings to prevent damage. 4000 mm length equipped with wire protecting tube and passing roller to avoid rod disorder.
High-Efficiency Straightening
The straightening wheels are staggered and adjustable to apply alternating pressure on the rods for precise vertical straightening, with tension controlled via friction plate adjustment.
Precise Single-Die Drawing Control
The aluminum rod rewinding line is driven by the 22 kW AC variable frequency motor through the reducer, optimizing rod diameter and roundness while ensuring uniform feeding.
Automatic Coordination
The wire traversing system uses a dual-lead screw with automatic reversing, combined with swing-arm guide rollers to maintain traversing stability. Taking-up and traversing are controlled by variable frequency and servo systems, ensuring smooth and synchronized operation.
Intelligent Control
Siemens PLC combined with Weintek touch screen enables parameter setting, monitoring, and fault diagnosis.
High-End Components
Key electrical components of the aluminum rod rewinding line are sourced from Siemens, Schneider, and Delta, providing reliable performance and long service life.
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Frequently Asked Questions
Q: What materials can this rewinding line process?
The aluminum rod rewinding line is designed for coiling and processing common aluminum rods and aluminum alloy rods, specifically the 1××× series and 8××× series.
Q: What are the compatible wire diameters for this machine?
This equipment is suitable for processing wire diameters of Φ9.5 mm (±0.1 mm tolerance) and Φ12 mm.
Q: Can the coil dimensions be customized?
Yes. While the standard coil dimensions are Height 900 mm × Outer diameter 1500 mm × Inner diameter 600 mm, they can be customized according to your production requirements.
Q: What control systems and electrical components are used?
The rewinding line features an intelligent Siemens PLC integrated with a Weintek touch screen. The key electrical components are sourced from reliable brands like Siemens, Schneider, and Delta.
Q: How does the line ensure straightening accuracy and traversing stability?
Straightening is achieved through staggered, adjustable wheels that apply alternating pressure. Traversing is stabilized using a dual-lead screw system with automatic reversing and swing-arm guide rollers, controlled via frequency and servo systems.
China Aluminum Rod Rewinding Line - Top Suppliers & Reliable Factory for Efficient Production Solutions
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