China Aluminum Rod Rewinding Line - Leading Suppliers and Factory for High-Quality Production Solutions
Application
This aluminum rod rewinding line is suitable for the coiling and processing of aluminum and aluminum alloy rods. It is primarily used to rewind pre-coiled common aluminum rods and aluminum alloy rods (1××× series, 8××× series) into tightly arranged disc-shaped coils, especially for handling larger-diameter rods requiring precise winding.
Suitable Wire Diameters: Φ9.5 mm and Φ12 mm
Machine Composition
The aluminum rod rewinding line mainly consists of the following key components:
Feeding & Straightening
Equipped with a robust pay-off stand and an adjustable straightening device to ensure smooth and straight rod entry.
Drawing & Take-up
Features a single-die drawing device, the main take-up machine, and a traversing device for precise winding control.
Electrical Control
Integrated electrical control system that synchronizes the entire operation for safe and efficient production.
Key Parameters
- Wire Diameter Φ9.5 mm ±0.1, Φ12 mm
- Coil Dimensions Height 900 mm × OD 1500 mm × ID 600 mm (Customizable)
- Single Coil Weight Approx. 2.1 tons/coil
- Rewinding Speed Up to 105 r/min (Line speed 2–3 m/s)
- Rewinding Motor 22 kW AC variable frequency motor
Core Advantages
Robust Structure
Pay-off stand welded from channel steel, with flexible roller bearings to prevent damage. 4000 mm length equipped with wire protecting tube and passing roller to avoid rod disorder.
High-Efficiency Straightening
The straightening wheels are staggered and adjustable to apply alternating pressure on the rods for precise vertical straightening, with tension controlled via friction plate adjustment.
Precise Single-Die Drawing Control
Driven by the 22 kW AC variable frequency motor through the reducer, optimizing rod diameter and roundness while ensuring uniform feeding.
Automatic Coordination
The wire traversing system uses a dual-lead screw with automatic reversing, combined with swing-arm guide rollers. Taking-up and traversing are controlled by variable frequency and servo systems.
Intelligent Control
Siemens PLC combined with Weintek touch screen enables parameter setting, monitoring, and fault diagnosis.
High-End Components
Key electrical components of the aluminum rod rewinding line are sourced from Siemens, Schneider, and Delta, providing reliable performance and long service life.
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Frequently Asked Questions
What types of rods is this rewinding line suitable for?
This line is designed for coiling and processing aluminum and aluminum alloy rods, specifically pre-coiled common aluminum rods and alloy rods (1××× and 8××× series).
What wire diameters can this machine process?
The aluminum rod rewinding line is compatible with wire diameters of Φ9.5 mm and Φ12 mm.
What are the standard dimensions and weight of the finished coils?
The standard coil dimensions are Height 900 mm × Outer diameter 1500 mm × Inner diameter 600 mm (which can be customized). The single coil weight is approximately 2.1 tons.
What is the maximum operating speed of the rewinding line?
The machine features a rewinding speed of up to 105 r/min, which corresponds to a line speed of 2–3 m/s.
How is the synchronization of taking-up and traversing managed?
It is achieved automatically through a dual-lead screw system with automatic reversing and swing-arm guide rollers. Winding and traversing operations are controlled by variable frequency and servo systems to ensure smooth synchronization.
What brand of components are used in the control system?
The control system uses a Siemens PLC combined with a Weintek touch screen. The key electrical components are sourced from reputable brands including Siemens, Schneider, and Delta.
China Aluminum Rod Rewinding Line - Leading Suppliers and Factory for High-Quality Production Solutions
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