China Aluminium Ingot Casting Line - Leading Suppliers and Factory for High-Quality Aluminium Solutions
Introduction
The aluminum ingot casting machine is specifically designed to cast molten aluminum liquid into ingots of the desired shape and size. It has the features of automatic distribution of aluminum liquid, adjustable ingot casting speed, automatic ingot stripping, high production efficiency, uniform weight of aluminum ingot and so on.
Aluminum scraps, old cans, cut sheets of car aluminum, aluminum chips, and dross are commonly used as raw materials in production lines. These practices offer significant environmental advantages, including efficient resource reuse, energy conservation, and a reduction in waste sent to landfills, as well as a decrease in environmental pollution risks.
Production Process
Melting furnace
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Launder
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Holding furnace
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Launder
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Filtration device
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Continuous casting machine
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Automatic slag scraping system
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Robot stacking system
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Automatic labeling machine
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Automatic weighing system
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Automatic packing machine
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Finished ingot stack
Features
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The length of the production line is 16-25m, and the number of molds is 216-328.
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The ingot weight can be 5kg, 6kg, 7kg, etc., it can be designed by customers.
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The capacity of the casting machine is 6.5-8 t/h, depending on the ingot weight.
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Aluminum ingot removal temperature: 220-250 degrees.
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Adopting frequency conversion control, the casting speed can be freely adjusted (0-3.4m/min).
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Adopting automatic clamping demolding mechanism, the demolding rate is over 99%.
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Cooling method: water spray cooling/water immersion cooling at the bottom of the mold.
Scope of Application
The aluminum ingot casting machine converts scrap aluminum into standard aluminum ingots by melting and casting and plays a vital role in the aluminum industry. It is an essential raw material for smelting plants, foundries and any plant that uses aluminum as its core material.
Main Parts
Ingot casting machine
The main frame of the ingot casting machine is made of international channel steel or rectangular tube, and all electrical products are international brands.
The ingot casting machine adopts aluminum liquid automatic distributor, and the weight of aluminum ingot is uniform. The frequency conversion control adopted can freely adjust the ingot speed (0-3.4m/min).
The ingot weight are 5kg, 6kg, 7kg, etc. The ingot models are designed according to different needs of the customers. Depending on the size of the ingot weight, the capacity of the ingot casting machine is 6.5-8t/h.
Gantry type ingot stacking machine
The gantry stacking machine completely replaced the manual ingot stacking. The whole process is controlled by PLC program, which can realize fully automatic or semi-automatic operation. It packages the aluminum ingots cast by the ingot casting machine and forms them neatly, which is easy to transport, thus improving work efficiency and liberating labor.
Robot stacking system
Use 4-axis / 6-axis stacking robots of imported brands (Kawasaki, Yaskawa, ABB, etc.) to ensure stable operation of the equipment. Compared with the gantry type ingot stacking machine, it does not need pit and occupies small area and the stacking of ingots of two casting machines can be realized in synchronization. Through the touch screen setting, the user can set the number of stacking layers at any time according to the order requirements during use, making the stacking more simple and flexible.
Automatic packing machine
The neatly stacked aluminum ingots are transported to the packing station, and automatic online packing is completed through the packing machine. It is efficient, intelligent, time-saving and labor-saving.
Automatic scraping, spraying robot
It is composed of 6-axis robot, PLC, scraper device, etc. The system has stable performance and low maintenance cost. At the same time, it runs synchronously with the ingot line to achieve fully automatic operation, completely replacing manual work, improving production efficiency, and avoiding safety accidents in which operators are burned by high-temperature aluminum liquid.
Automatic Aluminum Ash Treatment Equipment
When used with the aluminum melting furnace, it separates and recycles metalic aluminum from the ash produced during smelting. This increases aluminum's utilization rate, reduces losses, and lowers costs.
Frequently Asked Questions
What raw materials can be processed by the aluminum ingot casting machine?
It commonly processes aluminum scraps, old cans, cut sheets of car aluminum, aluminum chips, and dross to cast them into high-quality aluminum ingots.
What is the production capacity and ingot weight range?
The casting machine capacity ranges from 6.5 to 8 tons per hour, depending on the ingot weight. The ingot weight can be customized to 5kg, 6kg, 7kg, or other sizes based on customer requirements.
How is the casting speed controlled and adjusted?
The machine adopts frequency conversion control, allowing users to freely adjust the casting speed within a range of 0 to 3.4 meters per minute.
What cooling methods are used during the casting process?
The system utilizes water spray cooling or water immersion cooling at the bottom of the mold to reduce the temperature of the aluminum ingots to 220-250 degrees for safe removal.
How does the automatic demolding mechanism work?
The machine features an automatic clamping demolding mechanism that ensures a stable and efficient demolding rate of over 99%.
What are the advantages of using a robot stacking system over manual stacking?
The robot stacking system uses imported 4-axis or 6-axis robots to completely replace manual labor. It requires no pit, occupies less space, supports synchronous stacking for two casting machines, and allows users to easily set stacking layers via a touch screen.
China Aluminium Ingot Casting Line - Leading Suppliers and Factory for High-Quality Aluminium Solutions
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