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China 4+6 2-Roller Type Aluminum Rod Continuous Casting and Rolling Line Suppliers | 6-7.5T/H Factory Production
China 4+6 2-Roller Type Aluminum Rod Continuous Casting and Rolling Line Suppliers | 6-7.5T/H Factory Production
China 4+6 2-Roller Type Aluminum Rod Continuous Casting and Rolling Line Suppliers | 6-7.5T/H Factory Production
China 4+6 2-Roller Type Aluminum Rod Continuous Casting and Rolling Line Suppliers | 6-7.5T/H Factory Production

Introduction

This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.

Available Finished Diameters: Φ9.5mm, Φ12.5mm, Φ15mm

This line has the advantages of high efficiency, low energy consumption, excellent quality of aluminum/aluminum alloy rods and so on.

Production Process

Aluminum ingot/molten aluminum Batching Refining Slag removal Stewing Online refining Filtration Continuous casting Power straightening Traction Cut Casting blank transition support device Induction heating device Rough rolling Finish rolling Aluminum/aluminum alloy rod

The horizontal continuous casting process effectively minimizes slag formation while ensuring a consistent flow of molten aluminum. An induction heater precisely controls the temperature of the cast billet, preparing it for the subsequent rolling process.

The continuous rolling mill is equipped with automated features for rod stacking, parking, and feeding. The system includes an in-line quenching device for continuous cooling and a water blowing mechanism at the take-up exit to remove surface moisture from the finished aluminum and aluminum alloy rods. An active traction system ensures smooth and uninterrupted rod export.

To prevent surface abrasion, the arc guide tube features a roller guide structure. Rods are coiled using a centrifugal shaking head method. Before entering the take-up frame, an optional pre-deforming step can be performed. In the event of a rod break, the system automatically repositions the tail of the broken rod into the take-up frame. A continuous double-bobbin coiler is utilized for winding, allowing for uninterrupted operation during bobbin changes.

Technical Parameters

Production capacity (t/h) 6-7.5
Grade 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, 8030
Diameter of crystal wheel (mm) 2200
Ingot cross-sectional area (mm²) 3400
Form of rolling mill Two roller + Three roller (4+10)
Driven form 4 individual motor drive / 10 Centralized drive

Professional Technical Team

We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.

In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.

Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee. Your choice is the beginning of our cooperation.

Frequently Asked Questions

Q1: What diameters of finished aluminum rods can this production line produce?

This continuous casting and rolling line is designed to produce finished aluminum and aluminum alloy rods with diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.

Q2: Which grades of aluminum and aluminum alloys are compatible with this equipment?

The system supports a wide range of grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, and 8030.

Q3: How does the line prevent surface abrasion on the finished rods?

To protect the surface quality of the rods, the system utilizes an arc guide tube equipped with a roller guide structure, and the rods are coiled using a centrifugal shaking head method.

Q4: Can the coiling process run continuously during bobbin changes?

Yes. The production line is equipped with a continuous double-bobbin coiler, which allows for uninterrupted winding operations even when changing bobbins.

Q5: What kind of technical support and onsite services do you provide?

We provide a complete set of detailed drawings and technical documents. Additionally, we dispatch our professional technical team to the customer's site to handle installation, commissioning, and provide face-to-face technical training.

China 4+6 2-Roller Type Aluminum Rod Continuous Casting and Rolling Line Suppliers | 6-7.5T/H Factory Production
  • Payment Terms T/T, L/C, D/P, etc.
  • Delivery Time 150 Days
  • Place Of Origin China
  • Port Of Loading Shanghai, China
  • Shipping By Sea
  • HS Code 8454302200, 8455213000
  • Warranty Period 12 Months
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