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China 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line Suppliers - 6-7.5T/H Factory Solutions
China 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line Suppliers - 6-7.5T/H Factory Solutions
China 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line Suppliers - 6-7.5T/H Factory Solutions
China 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line Suppliers - 6-7.5T/H Factory Solutions

Introduction

This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.

Finished Diameters

Φ9.5mm, Φ12.5mm, Φ15mm

Key Advantages

High efficiency, low energy consumption, and excellent rod quality.

Production Process
Process Flow:
Aluminum ingot/molten aluminum → batching → refining → slag removal → stewing → online refining → filtration → continuous casting → power straightening → traction → cut → casting blank transition support device → induction heating device (the heating furnace includes a closed cooling device, which is optional) → rough rolling → finish rolling → aluminum/aluminum alloy rod.

The horizontal continuous casting process effectively minimizes slag formation while ensuring a consistent flow of molten aluminum. An induction heater precisely controls the temperature of the cast billet, preparing it for the subsequent rolling process.

The continuous rolling mill is equipped with automated features for rod stacking, parking, and feeding. The system includes an in-line quenching device for continuous cooling and a water blowing mechanism at the take-up exit to remove surface moisture from the finished aluminum and aluminum alloy rods. An active traction system ensures smooth and uninterrupted rod export.

To prevent surface abrasion, the arc guide tube features a roller guide structure. Rods are coiled using a centrifugal shaking head method. Before entering the take-up frame, an optional pre-deforming step can be performed. In the event of a rod break, the system automatically repositions the tail of the broken rod into the take-up frame. A continuous double-bobbin coiler is utilized for winding, allowing for uninterrupted operation during bobbin changes.

Technical Parameters
Production capacity (t/h) 6-7.5
Grade 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, 8030
Diameter of crystal wheel (mm) 2200
Ingot cross-sectional area (mm²) 3400
Form of rolling mill Two roller + Three roller
4+10
Driven form 4 individual motor drive
10 Centralized drive
Professional Technical Team

We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.

  • Full set of detailed drawings, technical documents, and information.
  • On-site installation, commissioning, and face-to-face technical guidance.
  • First-class quality and perfect after-sales guarantee.

Choosing our equipment means choosing a strong and professional technical team. Your choice is the beginning of our cooperation.

Frequently Asked Questions (FAQ)
What diameters of finished aluminum rods can this production line produce?
This continuous casting and rolling line is designed to produce finished aluminum and aluminum alloy rods with diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
What is the production capacity of the equipment?
The production line has a capacity range of 6 to 7.5 tons per hour (t/h), depending on the process configuration and material specifications.
Which grades of aluminum are compatible with this production line?
The line supports a wide range of aluminum and aluminum alloy grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, and 8030.
How does the system prevent surface abrasion on the rods?
To prevent surface abrasion, the arc guide tube is designed with a specialized roller guide structure, and the rods are coiled using a centrifugal shaking head method.
What kind of technical support and installation service do you provide?
We provide comprehensive support, including detailed drawings and technical documents. Additionally, we dispatch a professional technical team to the customer's site for installation, commissioning, and face-to-face operational guidance.
China 4+6 2-Roller Aluminum Alloy Continuous Casting and Rolling Line Suppliers - 6-7.5T/H Factory Solutions
  • Payment Terms T/T, L/C, D/P, etc.
  • Delivery Time 150 Days
  • Place Of Origin China
  • Port Of Loading Shanghai, China
  • Shipping By Sea
  • HS Code 8454302200, 8455213000
  • Warranty Period 12 Months
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