China 3-Roller Type Aluminum Alloy Rod Continuous Casting and Rolling Line Factory & Suppliers (4.2-5.2T/H)
Introduction
Continuous Casting and Rolling Production Line
This state-of-the-art production line produces high-quality round aluminum rods and aluminum alloy rods for electricians by adopting advanced continuous casting and rolling technology.
Finished Rod Specifications:
- ✓ Φ9.5mm Finished Aluminum Rod
- ✓ Φ12.5mm Finished Aluminum Rod
- ✓ Φ15mm Finished Aluminum Rod
Engineered for modern manufacturing demands, this line delivers outstanding advantages including high production efficiency, low energy consumption, and exceptional quality consistency of the finished aluminum and aluminum alloy rods.
Production Process Flow
Process Flow: Aluminum ingot/molten aluminum ➔ batching ➔ refining ➔ slag removal ➔ stewing ➔ online refining ➔ filtration ➔ continuous casting ➔ power straightening ➔ traction ➔ cut ➔ casting blank transition support device ➔ induction heating device (the heating furnace includes a closed cooling device, which is optional) ➔ rough rolling ➔ finish rolling ➔ aluminum/aluminum alloy rods.
Casting & Heating System: The horizontal continuous casting machine ensures the smooth casting of molten aluminum and greatly reduces the production of slag. The induction heater effectively guarantees the process temperature requirement for the cast billet to be rolled, and has the function of heating and adjusting the billet.
Rolling & Quenching System: The continuous rolling mill has the function of active feeding and rod stacking parking. The continuous quenching device has the function of online quenching. The outlet of the take-up conduit is equipped with a water blowing device to remove the surface moisture of aluminum/ aluminum alloy rods. At the same time, an active traction device is installed to ensure the smooth export of aluminum/aluminum alloy rods.
Winding System: The arc guide tube adopts the roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The way of rod winding is the centrifugal shaking head type. On the one hand, the aluminum/aluminum alloy rods can be pre-deformed before entering the take-up frame. On the other hand, if the rods are broken during the rolling process, the rod tails can be automatically placed in the wire take-up frame. When changing bobbins, the rods are not disturbed, so as to ensure that the continuous double-bobbin coiler device is used for winding up.
Technical Parameters
| Production capacity (t/h) | 4.2 - 5.2 |
| Grade Compatibility | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, 8030 |
| Diameter of crystal wheel (mm) | 1600, 1800 |
| Ingot cross-sectional area (mm²) | 2400 |
| Form of rolling mill | Three-roller Y-type (15 stands) |
| Driven form | Centralized drive |
Professional Technical Team
We provide our customers with professional and comprehensive technical support backed by rich industry experience and a dedicated technical team.
What We Offer:
- ✓ Full set of detailed installation drawings and technical documents.
- ✓ On-site engineering team for seamless installation and commissioning.
- ✓ Face-to-face technical guidance and operator training.
Choosing our equipment means choosing a strong and professional technical team, first-class quality, and perfect after-sales guarantee. Your choice is the beginning of our long-term cooperation.
Frequently Asked Questions (FAQ)
What diameters of aluminum rods can this production line produce?
This continuous casting and rolling line is designed to produce round aluminum and aluminum alloy rods with finished diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
Which aluminum grades are compatible with this equipment?
The line supports a wide variety of grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, and 8030.
How does the horizontal continuous casting machine improve quality?
The horizontal continuous casting machine ensures a smooth casting process of the molten aluminum, which significantly reduces the production of slag and improves the overall structural consistency of the cast billet.
What measures prevent surface abrasion on the finished rods?
The production line utilizes an arc guide tube equipped with a roller guide structure. This design minimizes friction and surface abrasion on the aluminum and aluminum alloy rods during transfer.
Do you offer on-site installation and support?
Yes, we provide full technical support including detailed drawings and documentation, and we dispatch a professional technical team to the customer's site for installation, commissioning, and face-to-face training.
China 3-Roller Type Aluminum Alloy Rod Continuous Casting and Rolling Line Factory & Suppliers (4.2-5.2T/H)
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