China 3-Roller Type Aluminum Alloy Rod Continuous Casting and Rolling Line 4.2-5.2T/H - Top Suppliers & Factory
Introduction
Produces round aluminum rods and aluminum alloy rods for electricians by adopting continuous casting and rolling technology.
Finished aluminum rod diameters: Φ9.5mm, Φ12.5mm, Φ15mm.
Key advantages: high efficiency, low energy consumption, and excellent quality of finished rods.
Production Process
Aluminum ingot/molten aluminum
→
batching
→
refining
→
slag removal
→
stewing
→
online refining
→
filtration
→
continuous casting
→
power straightening
→
traction
→
cut
→
casting blank transition support device
→
induction heating device
→
rough rolling
→
finish rolling
→
aluminum/aluminum alloy rods
The horizontal continuous casting machine ensures the smooth casting of molten aluminum and greatly reduces the production of slag. The induction heater effectively guarantees the process temperature requirement for the cast billet to be rolled, and has the function of heating and adjusting the billet.
The continuous rolling mill has the function of active feeding and rod stacking parking. The continuous quenching device has the function of online quenching. The outlet of the take-up conduit is equipped with a water blowing device to remove the surface moisture of aluminum/ aluminum alloy rods. At the same time, an active traction device is installed to ensure the smooth export of aluminum/aluminum alloy rods.
The arc guide tube adopts the roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The way of rod winding is the centrifugal shaking head type. On the one hand, the aluminum/aluminum alloy rods can be pre-deformed before entering the take-up frame. On the other hand, if the rods are broken during the rolling process, the rod tails can be automatically placed in the wire take-up frame. When changing bobbins, the rods are not disturbed, so as to ensure that the continuous double-bobbin coiler device is used for winding up.
Technical Parameters
| Production capacity (t/h) | 4.2-5.2 |
| Grade | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, 8030 |
| Diameter of crystal wheel (mm) | 1600, 1800 |
| Ingot cross-sectional area (mm²) | 2400 |
| Form of rolling mill | Three-roller Y-type |
| 15 (stands) | |
| Driven form | Centralized drive |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee.
Your choice is the beginning of our cooperation.
Frequently Asked Questions (FAQ)
Q1: What are the output diameters of the finished aluminum rods?
The production line is designed to produce finished round aluminum and aluminum alloy rods with diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
Q2: What is the production capacity of this continuous casting and rolling line?
The production line has a rated output capacity ranging from 4.2 to 5.2 tons per hour (t/h).
Q3: Which grades of aluminum and aluminum alloys can be processed?
This system supports a wide range of grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, and 8030.
Q4: How does the line prevent slag and control temperature during casting?
The line utilizes a horizontal continuous casting machine to ensure smooth casting and minimize slag. Additionally, an induction heater controls and adjusts the process temperature of the cast billet before rolling.
Q5: What winding and take-up mechanisms are used for the rods?
It features a centrifugal shaking head rod winding system that pre-deforms the rods. It also automatically places rod tails in the take-up frame if breaks occur, enabling uninterrupted bobbin changes via a continuous double-bobbin coiler.
Q6: What kind of technical support and installation services do you offer?
We offer comprehensive support including detailed drawings and technical documentation. Our professional technical team also provides on-site installation, commissioning, and face-to-face technical guidance.
China 3-Roller Type Aluminum Alloy Rod Continuous Casting and Rolling Line 4.2-5.2T/H - Top Suppliers & Factory
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