Aluminum Rod Rewinding Line - Quality Manufacturing by China Suppliers and Factory for Efficient Production
Application
This aluminum rod rewinding line is suitable for the coiling and processing of aluminum and aluminum alloy rods. It is primarily used to rewind pre-coiled common aluminum rods and aluminum alloy rods (1××× series, 8××× series) into tightly arranged disc-shaped coils, especially for handling larger-diameter rods requiring precise winding.
The aluminum rod rewinding line is suitable for wire diameters of Φ9.5 mm and Φ12 mm.
Machine Composition
The aluminum rod rewinding line mainly consists of the following key components designed for seamless operation:
- Pay-off Stand
- Straightening Device
- Single-die Drawing Device
- Main Take-up Machine
- Traversing Device
- Electrical Control System
Key Parameters
Wire Diameter
Φ9.5 mm ±0.1, Φ12 mm
Coil Dimensions
H 900 mm × OD 1500 mm × ID 600 mm (Customizable)
Single Coil Weight
Approx. 2.1 tons/coil
Rewinding Speed
Up to 105 r/min (2–3 m/s)
Rewinding Motor
22 kW AC Variable Frequency Motor
Core Advantages
Robust Structure
Pay-off stand welded from channel steel, with flexible roller bearings to prevent damage. 4000 mm length equipped with wire protecting tube and passing roller to avoid rod disorder.
High-Efficiency Straightening
The straightening wheels are staggered and adjustable to apply alternating pressure on the rods for precise vertical straightening, with tension controlled via friction plate adjustment.
Precise Single-Die Drawing Control
The aluminum rod rewinding line is driven by the 22 kW AC variable frequency motor through the reducer, optimizing rod diameter and roundness while ensuring uniform feeding.
Automatic Coordination
The wire traversing system uses a dual-lead screw with automatic reversing, combined with swing-arm guide rollers to maintain traversing stability. Taking-up and traversing are controlled by variable frequency and servo systems, ensuring smooth and synchronized operation.
Intelligent Control
Siemens PLC combined with Weintek touch screen enables parameter setting, monitoring, and fault diagnosis.
High-End Components
Key electrical components of the aluminum rod rewinding line are sourced from Siemens, Schneider, and Delta, providing reliable performance and long service life.
Professional Technical Team
"We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team."
"Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee."
Your choice is the beginning of our cooperation.
Frequently Asked Questions (FAQ)
What types of aluminum rods can this rewinding line process?
This aluminum rod rewinding line is designed for coiling and processing pre-coiled common aluminum rods and aluminum alloy rods, specifically including the 1××× series and 8××× series.
What are the compatible wire diameters for this machine?
The rewinding line is optimized to handle wire diameters of Φ9.5 mm (±0.1 mm) and Φ12 mm.
What are the standard dimensions and weight of the finished coils?
The standard finished coil dimensions are Height 900 mm × Outer diameter 1500 mm × Inner diameter 600 mm, with a single coil weight of approximately 2.1 tons. Dimensions can also be customized to meet your requirements.
How is the rewinding speed and motor power configured?
The line features a 22 kW AC variable frequency motor that delivers a rewinding speed of up to 105 r/min, translating to a line speed of 2–3 m/s.
What control systems are integrated for operation and safety?
The machine uses a Siemens PLC combined with a Weintek touch screen for parameter configuration, real-time monitoring, and troubleshooting. Key electrical components are sourced from premium brands like Siemens, Schneider, and Delta.
Aluminum Rod Rewinding Line - Quality Manufacturing by China Suppliers and Factory for Efficient Production
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