Aluminum Rod Rewinding Line
Application
This aluminum rod rewinding line is suitable for the coiling and processing of aluminum and aluminum alloy rods. It is primarily used to rewind pre-coiled common aluminum rods and aluminum alloy rods (1××× series, 8××× series) into tightly arranged disc-shaped coils, especially for handling larger-diameter rods requiring precise winding.
The aluminum rod rewinding line is suitable for wire diameters of Φ9.5 mm and Φ12 mm.
Machine Composition
The aluminum rod rewinding line mainly consists of the pay-off stand, straightening device, single-die drawing device, the main take-up machine and traversing device, and electrical control system.
Key Parameters
Wire diameter: Φ9.5 mm ±0.1, Φ12 mm
Coil dimensions: Height 900 mm × Outer diameter 1500 mm × Inner diameter 600 mm (customizable)
Single coil weight: Approx. 2.1 tons/coil
Rewinding speed: Up to 105 r/min (line speed 2–3 m/s)
Rewinding motor: 22 kW AC variable frequency motor
Core Advantages
Robust structure: Pay-off stand welded from channel steel, with flexible roller bearings to prevent damage. 4000 mm length equipped with wire protecting tube and passing roller to avoid rod disorder.
High-Efficiency straightening: The straightening wheels are staggered and adjustable to apply alternating pressure on the rods for precise vertical straightening, with tension controlled via friction plate adjustment.
Precise single-die drawing control: The aluminum rod rewinding line is driven by the 22 kW AC variable frequency motor through the reducer, optimizing rod diameter and roundness while ensuring uniform feeding.
Automatic coordination: The wire traversing system uses a dual-lead screw with automatic reversing, combined with swing-arm guide rollers to maintain traversing stability. Taking-up and traversing are controlled by variable frequency and servo systems, ensuring smooth and synchronized operation.
Intelligent control: Siemens PLC combined with Weintek touch screen enables parameter setting, monitoring, and fault diagnosis.
High-End components: Key electrical components of the aluminum rod rewinding line are sourced from Siemens, Schneider, and Delta, providing reliable performance and long service life.
Professional Technical Team
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Aluminum Rod Rewinding Line
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