4+8 2-Roller Aluminum Alloy Rod Continuous Casting and Rolling Line (6-7.5T/H) - China Suppliers & Factory
Introduction
This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.
Finished Rod Diameters
Φ9.5mm, Φ12.5mm, Φ15mm
Key Advantages
High efficiency, low energy consumption, and excellent rod quality.
Production Process
- Aluminum ingot/ molten aluminum
- →
- batching
- →
- refining
- →
- slag removal
- →
- stewing
- →
- online refining
- →
- filtration
- →
- continuous casting
- →
- power straightening
- →
- traction
- →
- cut
- →
- casting blank transition support device
- →
- induction heating device
- →
- rough rolling
- →
- finish rolling
- →
- aluminum/aluminum alloy rods
The horizontal continuous casting process provides smooth casting of molten aluminum while reducing slag generation drastically. The induction heater effectively maintains the process temperature required for rolling in addition to heating and controlling the cast billet.
Active feeding and rod stacking parking are two applications for the continuous rolling mill. The continuous quenching apparatus has the capability of online quenching. In order to remove surface moisture from aluminum and aluminum alloy rods, a water blowing mechanism is put at the take-up conduit's outlet. An active traction system is installed concurrently to enable the smooth export of aluminum/aluminum alloy rods.
The arc guide tube has a roller guide structure to reduce the surface abrasion of the aluminum/aluminum alloy rods. The rod is wound using the centrifugal shaking head method. Pre-deforming the aluminum/aluminum alloy rods before to their entry into the take-up frame is one possibility. In the event that the rods break during rolling, the rod tails can be automatically positioned in the wire take-up frame. The rods are not disturbed when the bobbins are changed to ensure that the continuous double-bobbin coiler mechanism is used for winding up.
Technical Parameters
| Production capacity (t/h) | 6-7.5 |
|---|---|
| Grade | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, 8030 |
| Diameter of crystal wheel (mm) | 2200 |
| Ingot cross-sectional area (mm²) | 3300 |
| Form of rolling mill | Full two-roller (Horizontal and vertical) 4+8 |
| Driven form | individual motor drive |
Professional Technical Team
With a wealth of expertise and a skilled technical staff, we can offer our clients the most thorough and expert technical help available.
Along with giving clients a comprehensive set of technical documentation, detailed drawings, and other information, we also send a qualified technical team to the client's location for installation and commissioning and offer in-person technical assistance.
Selecting our equipment entails selecting a top-notch technical staff, excellent quality, and flawless after-sales support. Your decision marks the start of our collaboration.
Frequently Asked Questions
Q
What is the production capacity of this continuous casting and rolling line?
The production capacity of this line is 6 to 7.5 tons per hour (t/h), depending on the specific operation configuration and material grade.
Q
What diameters of finished aluminum rods can be produced?
This production line is designed to manufacture finished round aluminum and aluminum alloy rods with diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
Q
Which grades of aluminum and aluminum alloys are compatible with this equipment?
The line supports a wide range of grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 4043, 6101, 6201, 8176, and 8030.
Q
How does the horizontal continuous casting process improve production quality?
The horizontal continuous casting process provides a smooth casting flow of molten aluminum, which drastically reduces slag generation and improves the overall quality of the rod.
Q
How does the system prevent surface abrasion on the aluminum rods?
The system utilizes an arc guide tube configured with a roller guide structure, which effectively minimizes surface abrasion on the aluminum and aluminum alloy rods during processing.
Q
What kind of technical support and services do you offer for installation?
We provide a comprehensive set of technical documentation and detailed drawings. Additionally, we dispatch a qualified technical team to the client's site to handle installation, commissioning, and provide direct in-person technical assistance.
4+8 2-Roller Aluminum Alloy Rod Continuous Casting and Rolling Line (6-7.5T/H) - China Suppliers & Factory
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