4+6 2-Roller Aluminum Rod Continuous Casting Line | High-Efficiency 6-7.5T/H | China Suppliers & Factory
Introduction
This production line produces round aluminum rods and aluminum alloy rods for electricians by adopting the technology of continuous casting and rolling.
This line has the advantages of high efficiency, low energy consumption, excellent quality of aluminum/aluminum alloy rods and so on.
- Available Diameters of Finished Rods: Φ9.5mm, Φ12.5mm, Φ15mm.
Production Process
Process Flowchart
Aluminum ingot/molten aluminum
→
batching
→
refining
→
slag removal
→
stewing
→
online refining
→
filtration
→
continuous casting
→
power straightening
→
traction
→
cut
→
casting blank transition support device
→
induction heating device (furnace with optional closed cooling)
→
rough rolling
→
finish rolling
→
aluminum/aluminum alloy rod
The horizontal continuous casting process effectively minimizes slag formation while ensuring a consistent flow of molten aluminum. An induction heater precisely controls the temperature of the cast billet, preparing it for the subsequent rolling process.
The continuous rolling mill is equipped with automated features for rod stacking, parking, and feeding. The system includes an in-line quenching device for continuous cooling and a water blowing mechanism at the take-up exit to remove surface moisture from the finished aluminum and aluminum alloy rods. An active traction system ensures smooth and uninterrupted rod export.
To prevent surface abrasion, the arc guide tube features a roller guide structure. Rods are coiled using a centrifugal shaking head method. Before entering the take-up frame, an optional pre-deforming step can be performed. In the event of a rod break, the system automatically repositions the tail of the broken rod into the take-up frame. A continuous double-bobbin coiler is utilized for winding, allowing for uninterrupted operation during bobbin changes.
Technical Parameters
| Production capacity (t/h) | 6-7.5 |
| Grade | 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, 8030 |
| Diameter of crystal wheel (mm) | 2200 |
| Ingot cross-sectional area (mm²) | 3400 |
| Form of rolling mill | Two roller + Three roller (4+10) |
| Driven form | 4 individual motor drive / 10 Centralized drive |
Professional Technical Team
We can provide our customers with the most professional and comprehensive technical support with rich experience and a professional technical team.
In addition to providing customers with a full set of detailed drawings, technical documents and other information, we also provide a professional technical team to the customer site for installation and commissioning, and provide customers with face-to-face technical guidance.
Choosing our equipment means choosing a strong and professional technical team, first-class quality and perfect after-sales guarantee. Your choice is the beginning of our cooperation.
Frequently Asked Questions (FAQ)
Q1: What is the main application of this production line?
This continuous casting and rolling production line is designed to manufacture high-quality round aluminum rods and aluminum alloy rods specifically for electrical applications.
Q2: What sizes of aluminum rods can this system produce?
The production line is highly versatile and can output finished aluminum rods in diameters of Φ9.5mm, Φ12.5mm, and Φ15mm.
Q3: Which grades of aluminum and aluminum alloys are compatible?
The system supports a wide range of grades, including 1370, 1050, 1060, 1070, 1100, 3003, 3102, 8176, and 8030.
Q4: How does the system control the temperature of the cast billet?
An induction heater is integrated into the line to precisely control the temperature of the cast billet, preparing it optimally for the subsequent rolling process.
Q5: How does the mill prevent surface abrasion on the finished rods?
To protect rod surface quality, the arc guide tube uses a roller guide structure, and the rods are coiled using a centrifugal shaking head method, which minimizes abrasion.
Q6: What technical support and services do you offer for installation?
We provide comprehensive support including detailed drawings, technical documents, and send a professional technical team to the customer's site for installation, commissioning, and face-to-face guidance.
4+6 2-Roller Aluminum Rod Continuous Casting Line | High-Efficiency 6-7.5T/H | China Suppliers & Factory
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